Hitachi EX 3600-6 Manuals

Manuals and User Guides for Hitachi EX 3600-6. We have 2 Hitachi EX 3600-6 manuals available for free PDF download: Operator's Manual

Hitachi EX 3600-6 Operator's Manual

Hitachi EX 3600-6 Operator's Manual (306 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 12.1 MB

Table of Contents

Machine Numbers

3
- Table of Contents
  6
1000 M

8
- Maintenance under Special
  8
- Environmental Conditions
  8
Safety

10
- Recognize Safety Information
  10
- Understand Signal Words
  10
- Follow Safety Instructions
  11
- Prepare for Emergencies
  11
- Wear Protective Clothing
  12
- Protect against Noise
  12
- Inspect Machine
  12
- General Precautions for Cab
  13
- Use Handholds and Steps
  14
- Adjust the Operator's Seat
  14
- Fasten Your Seat Belt
  15
- Move and Operate Machine Safely
  15
- Handle Starting Aids Safely
  15
- Operate Only from Operator's Seat
  16
- Jump Starting
  16
- Keep Riders off Machine
  16
- Investigate Job Site Beforehand
  17
- Protect against Falling Stones and Debris
  17
- Provide Signals for Jobs Involving Multiple Numbers of Machines
  18
- Confirm Direction of Machine to be Driven
  18
- Drive Machine Safely
  19
- Avoid Injury from Rollaway Accidents
  20
- Avoid Injury from Back-Over and Swing Accidents
  21
- Keep Person Clear from Working Area
  22
- Never Position Bucket over Anyone
  22
- Avoid Undercutting
  22
- Avoid Tipping
  23
- Never Undercut a High Bank
  23
- Dig with Caution
  24
- Operate with Caution
  24
- Avoid Power Lines
  24
- Object Handling
  25
- Protect against Flying Debris
  25
- Park Machine Safely
  26
- Handle Fluids Safely－Avoid Fires
  26
- Practice Safe Maintenance
  27
- Warn Others of Service Work
  28
- Support Machine Properly
  28
- Stay Clear of Moving Parts
  28
- Prevent Parts from Flying
  29
- Store Attachments Safely
  29
- Prevent Burns
  30
- Replace Rubber Hoses Periodically
  30
- Avoid High-Pressure Fluids
  31
- Prevent Fires
  32
- Evacuating in Case of Fire
  33
- Beware of Exhaust Fumes
  33
- Precautions for Welding and Grinding
  34
- Avoid Heating Near Pressurized Fluid Lines
  34
- Avoid Applying Heat to Lines Containing
  34
  - Flammable Fluids
    34
- Remove Paint before Welding or Heating
  35
- Beware of Asbestos Dust
  35
- Prevent Battery Explosions
  36
- Service Air Conditioning System Safely
  36
- Handle Chemical Products Safely
  37
- Dispose of Waste Properly
  37
Safety Signs

38
Components Name

44
Handling Stairway/Emergency Rope

45
- Using Stairway
  45
- Operating Stairway
  45
- Emergency Escape
  48
- Emergency Exit
  49
- Evacuating in Case of Fire
  49
Operator's Station

51
- Cab Features
  51
- Monitor Display
  52
- Starting Check Screen
  52
- Meter Check Screen
  53
  - Tachometer
    54
  - Coolant Temperature Gauge
    54
  - Hydraulic Oil Temperature Gauge
    54
  - Fuel Gauge
    54
  - Engine Oil Pressure Gauge
    55
  - Engine Oil Temperature Gauge
    55
  - Hour Meter
    55
  - Warning Indicators
    55
  - Alternator Indicator
    55
  - Pump Transmission Oil Level Indicator
    56
  - Engine Stop Indicator
    56
  - Engine Oil Pressure Indicator
    56
  - Coolant Overheat Indicator
    56
  - Coolant Level Indicator
    57
  - Engine over Run Indicator
    57
  - Fuel Temperature Indicator
    57
  - Hydraulic Oil Level Indicator
    57
  - Stop Valve Indicator
    58
  - Auto-Lubrication Indicator
    58
  - Fast-Filling Indicator
    59
  - Emergency Engine Stop Indicator
    59
  - Tension Indicator
    59
  - Electric Lever Indicator
    59
  - Caution Indicators
    60
  - Exhaust Temperature Indicator
    60
  - Engine Warning Indicator
    60
  - Hydraulic Oil Overheat Indicator
    60
  - Pump Contamination Indicator
    60
  - Stairway Position Indicator
    61
  - Air Cleaner Restriction Indicator
    61
  - Electrical Equipment Box Indicator
    61
  - Status Indicators
    61
  - Auto-Idle Indicator
    61
  - Travel Mode Indicator
    62
  - Prelub Indicator
    62
- Left Console
  63
  - Warning Lamp
    63
  - Caution Lamp
    63
  - Key Pad
    63
  - Monitor Contrast Switch
    63
  - Wiper Switch
    64
  - Washer Switch
    64
  - Wiper Delay Selector Switch
    64
- Air Conditioners
  65
- Designations and Functions of Controls
  66
  - Cooling
    68
  - Heating
    68
  - Dehumidifying and Heating
    68
  - Defrosting
    69
  - Blower Operation Without Cooling or Heating
    69
  - Ventilation the Cab
    69
- AM/FM Radio Operation
  70
- Digital Clock Setting Procedure
  71
- Right Console
  72
  - Key Switch
    72
  - Emergency Engine Stop Switch
    73
  - Engine Start Switch
    73
  - Engine Stop Switch
    73
  - Engine Speed Control Dial
    74
  - Work Light Switch
    75
  - Dome Light Switch
    76
  - Maintenance Light Switch
    77
  - Entrance Light Switch
    78
  - Travel Mode Switch
    79
  - Auto-Idle Switch
    79
  - Buzzer Stop Switch
    80
  - Fast-Filling System
    81
- Rear Console
  82
- Horn Switch
  83
- Adjusting the Seat
  84
- Seat Belt
  87
- Cab Door Release Button
  88
- Opening Cab Left Window
  88
Break-In

90
Operating the Engine

92
- Inspect Machine Daily before Starting
  92
- Before Turning Power on
  93
- Turning Power on
  94
- Starting the Engine
  99
- Starting in Cold Weather
  100
- Check Instruments after Starting
  101
- Using Booster Batteries
  102
- Stopping the Engine
  104
- Stopping the Engine in Emergency
  105
  - (In the Cab)
    105
  - (Except in the Cab)
    106
Driving the Machine

108
- Drive the Machine Carefully
  108
- Steering the Machine Using Pedals
  109
- Steering the Machine Using Levers
  110
- Travel Mode Switch
  111
- Travel Alarm
  112
- Traveling
  113
- Operating on Soft Ground
  114
- Raise One Track Using Boom and Arm
  114
- Towing Machine a Short Distance
  115
- Operating Ground Condition
  116
- Precautions for Traveling on Slopes
  117
- Parking the Machine on Slopes
  118
- Parking the Machine
  118
Operating the Machine

120
- Control Lever (ISO Pattern Backhoe)
  120
- Control Lever (Hitachi Pattern)
  121
- Control Lever (ISO Pattern Loading Shovel)
  122
- Control Lever (HITACHI Pattern Loading Shovel)
  123
- Bucket Open-Close Pedals (Loading Shovel)
  124
- Pilot Control Shut-Off Lever
  125
- Engine Speed Control
  126
- Auto-Idle
  127
- Warming-Up Operation
  128
- Warming-Up the Cylinders and Motors
  129
- Precautions for Operations
  130
- Operate the Machine Safely
  131
- Operating Backhoe
  132
- Grading Operation
  132
- Avoid Abusive Operation
  133
- Operating Tips
  134
- Avoid Swinging Bucket to Move Objects
  134
- Loading Shovel Operation
  135
- Prohibited Operation
  135
- Object Handling
  137
- Overnight Storage Instructions
  138
Maintenance

140
- Correct Maintenance and Inspection Procedures
  140
- Check the Hour Meter Regularly
  141
- Use Correct Fuels and Lubricants
  141
- Prepare Machine for Maintenance
  142
- Open Access Doors for Service
  144
- Inspection/Maintenance Lights
  145
- Use a Chain to Prevent Falling Accidents
  146
- Electric Pump (Optional)
  147
- Construction Outline
  149
- Hydraulic System
  150
- Loading Shovel
  151
- Periodic Replacement of Parts
  153
- Periodic Replacement of Rubber Hoses
  154
- Maintenance Interval Guide
  159
- Greasing
  159
  - Backhoe Front Joint Pins
    163
    
    A. Greasing
    163
    
    Loading Shovel Front Joint Pins
    164
  - Swing Bearing
    170
  - Swing Internal Gear
    171
  - Center Joint
    172
  - Operating the Lubricator
    173
- Engine
  175
- Transmission
  182
  - Brand Names of Recommended Gear Oil
    182
  - Pump Transmission Gear
    183
  - Pump Transmission Oil Level
    183
  - Change Oil
    184
  - Clean Breather
    185
  - Replace Filter
    185
  - Check Oil Level
    186
  - Swing Reduction Gear
    186
  - Change Gear Oil
    187
  - Clean Breather
    187
  - Check Oil Level
    188
  - Travel Reduction Gear
    188
  - Change Gear Oil
    189
- Hydraulic System
  190
  - Quantity
    190
  - Inspection and Maintenance of Hydraulic Equipment
    191
  - Check Hydraulic Oil Level
    193
  - To Add Oil
    193
  - Drain Hydraulic Oil Tank Sump
    194
  - Change Hydraulic Oil
    195
  - Replace Full-Flow Filter and Drain Filter
    198
  - Replace Bypass Filter
    200
  - Replace Pilot Oil Filter
    202
  - Suction Filter
    204
  - Replace Suction Filter
    205
  - Replace High-Pressure Strainer
    206
  - Clean Oil Cooler Core
    207
  - Check Hoses and Lines
    208
  - Service Recommendations for Hydraulic Fittings
    211
- Fuel System
  213
  - Drain Fuel Tank Sump
    213
  - Drain Fuel Filter Sediment
    213
  - Interval (Hours) 500 1000 1500 2000
    213
  - Replace Fuel Element
    216
  - Replace Fuel Filter
    217
  - Check Fuel Hoses
    218
- Air Cleaner
  220
  - Clean Air Cleaner Outer Element
    220
  - Replace Air Cleaner Outer and Inner Elements
    220
- Cooling System
  222
  - Check Coolant Level
    222
  - Check DCA4 Concentration in Coolant
    224
  - Replace Coolant Filter
    232
  - Change Coolant
    233
  - Clean Radiator Interior
    233
  - Clean Radiator Core
    235
- Air Conditioner
  236
  - Recirculation Air Filter
    236
  - Ventilation Air Filter
    236
  - Check Refrigerant Quantity
    236
  - Check Compressor Belt Tension
    236
  - Clean Condenser Core
    236
  - Check Tightening Torque
    236
  - Seasonal Maintenance
    242
- Electrical System
  243
  - Batteries
    243
  - Replace Batteries
    247
  - Replacing Fuses
    248
  - Power Source Terminal
    251
  - High Current Fuse
    252
  - Check Electrical Cables and Wire Harnesses for Short Circuits
    254
  - Check Emergency Engine Stop Switch
    256
- Miscellaneous
  257
  - Check Bucket Teeth
    258
  - Inspect Emergency Evacuation Equipment and Hanger
    260
  - Auto-Lubrication System
    261
  - Check and Replace Seat Belt
    265
  - Check Windshield Washer Fluid Lever
    265
  - Clean Air Horn Compressor Filter
    266
  - Check and Adjust Track Sag
    267
  - Check Accumulator and Track Adjuster Cylinder Circuit
    269
  - Check Side Frame Area
    269
  - Check Tightening Torque of Bolts and Nuts
    270
  - Engine Cushion Rubber Mounting Bolt
    272
  - Engine Bracket Mounting Bolt a
    272
  - Fuel Tank Mounting Bolt
    273
  - Pump Transmission Mounting Bolt
    273
  - Pump Mounting Bolt (Main Pump)
    273
  - Gear Pump Mounting Bolt
    274
  - Air Con. Compressor Drive Pump Mounting Bolt 14 2 22 140 (14)
    274
  - Control Valve Mounting Bolt
    274
  - Swing Device Mounting Bolt
    274
  - 11. Swing Motor Mounting Bolt
    275
  - Battery Mounting Bolt
    275
  - 13. Cab Mounting Bolt
    275
  - 14. Cab Bed Mounting Bolt
    275
  - Cab Cushion Rubber Mounting Bolt
    276
  - 16. Swing Bearing Mounting Bolt
    277
  - Upperstructure
    277
  - 17. Counterweight Mounting Bolt
    277
  - 18. Travel Motor Mounting Bolt
    278
  - 19. Upper Roller Mounting Bolt
    278
  - 20. Lower Roller Mounting Bolt
    278
  - Radiator Mounting Bolt
    279
  - Travel Device Mounting Bolt (A)
    279
  - 23. Side Frame Mounting Bolt
    280
  - 24. Track Pin-Retaining Bolt
    280
  - Front Pin-Retaining Bolt (Loader) (A)
    282
Maintenance under Special Environmental Conditions

284
Storage

286
- Storing the Machine
  286
- Removing the Machine from Storage
  287
- Transporting the Machine
  287
Troubleshooting

288
- Cummins Fault Code Lamps and Diagnostic Switches
  288
- Engine
  289
- Electrical System
  293
- Mode Selection
  296
- Hydraulic System
  296
- Auto-Idle
  299
Specifications

300
- Working Range (Loading Shovel)
  301
- Working Range (Backhoe)
  302
Index

304

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Hitachi EX 3600-6 Operator's Manual

Hitachi EX 3600-6 Operator's Manual (31 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 0.68 MB

Table of Contents

Table of Contents
5
Machine Numbers
9
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
15
Wear Protective Clothing
15
Protect against Noise
15
Inspect Machine
16
General Precautions for CAB
16
Use Handholds and Steps
17
Adjust Operator's Seat
17
Ensure Safety before Rising from or Leaving Operator's Seat
17
Fasten Your Seat Belt
18
Move and Operate Machine Safely
18
Handle Starting Aids Safely
18
Operate Only from Operator's Seat
19
Jump Starting
19
Keep Riders off Machine
19
Precautions for Operations
20
Investigate Job Site Beforehand
21
Protect against Falling Stones and Debris
22
Provide Signals for Jobs Involving Multiple Machines
22
Confirm Direction of Machine to be Driven
22
Drive Machine Safely
23
Avoid Injury from Rollaway Accidents
25
Avoid Injury from Back-Over and Swing Accidents
26
Keep Person Clear from Working Area
27
Never Position Bucket over Anyone
27
Avoid Undercutting
27
Avoid Tipping
28
Never Undercut a High Bank
28
Dig with Caution
29
Operate with Caution
29
Avoid Power Lines
29
Precautions for Lightning
30
Object Handling
30
Protect against Flying Debris
30

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