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GR05-5001
Genie GR05-5001 Manuals
Manuals and User Guides for Genie GR05-5001. We have
1
Genie GR05-5001 manual available for free PDF download: Service Manual
Genie GR05-5001 Service Manual (104 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 1.46 MB
Table of Contents
Table of Contents
7
B Machine Specifications
11
Performance Specifications
12
Hydraulic Specifications
12
Manifold Component Specifications
13
Hydraulic Hose and Fitting Torque Specifications
14
Observe and Obey
17
Pre-Delivery Preparation Report
18
Maintenance Inspection Report
21
Checklist a Procedures
22
Perform Pre-Operation Inspection
22
Perform Function Tests
22
Perform 30 Day Service
23
Grease the Steer Yokes
23
B Checklist B Procedures
24
Inspect the Batteries
24
Electrocution Hazard. Contact with Electrically Charged Circuits Could Result in Death or Serious Injury
24
Inspect the Electrical Wiring
26
Inspect the Tires and Wheels (Including Castle Nut Torque)
27
Check the Lifting Chain Adjustments
27
Clean and Lubricate the Columns
28
Adjust the Sequencing Cables
28
Test the Emergency Stop
29
Test the Key Switch
30
Test the Automotive-Style Horn (if Equipped)
30
Inspect the Voltage Inverter (if Equipped)
31
Test the Drive Brakes
32
Test the Drive Speed - Stowed Position
33
Test the Drive Speed - Raised Position
34
Test the Slow Drive Speed
35
Test the Flashing Beacons
36
Test the Motion Alarm (if Equipped)
36
Perform Hydraulic Oil Analysis
37
Inspect the Breather Cap
38
Checklist C Procedures
39
Grease the Platform Overload Mechanism (if Equipped)
39
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
39
Test the Platform Overload System (if Equipped)
40
Checklist D Procedures
42
Calibrate the Platform Overload System (if Equipped)
42
Inspect the Mast Assembly for Wear
43
Inspect and Lubricate the Lifting Chains
45
Replace the Hydraulic Tank Return Filter
45
Checklist E Procedure
46
Test or Replace the Hydraulic Oil
46
Or Spray
46
Platform Controls
50
Circuit Boards
50
Remove All Rings, Watches and Other Jewelry
50
Controller Adjustments
51
Software Configuration
56
Platform Components
60
Platform
60
Platform Extension
60
Mast Components
61
Mast
61
Glide Pads
65
Lifting Chains
65
Lift Cylinder
68
Ground Controls
69
Level Sensor
69
Hydraulic Pump
72
Function Pump
72
Function Manifold
74
Function Manifold Components
74
Valve Adjustments - Function Manifold
76
Valve Coils
79
Hydraulic Tank
81
Bodily Injury Hazard. Spraying
81
Steer Axle Components
82
Yoke and Drive Motor
82
Steer Cylinder
84
Steer Bellcrank
84
Non-Steer Axle Components
85
Drive Brake
85
A Brake Release Hand Pump Components
86
Brake Release Hand Pump Components
86
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
87
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
87
Repair any Machine Damage or Malfunction before Operating the Machine
87
Before Troubleshooting
87
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
87
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
87
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
87
Connections very Slowly to Allow
87
The Oil Pressure to Dissipate
87
Gradually. Do Not Allow Oil to Squirt
87
Return to
88
About this Section
88
General Repair Process
88
Malfunction Identify
88
Problem Still Exists
88
And Test
88
Fault Code Chart
89
Schematics
91
Electrical Component and Wire Color Legends
92
Relay Layout and ECM Pin-Out Legend
93
Section 6 • Schematics
93
Wiring Diagram Ground and Platform Controls
94
Electrical Symbols Legend
95
Electrical Schematic - ANSI and CSA Models (All Models Without Platform Overload Protection)
96
Electrical Schematic - CE Models (All Models with Platform Overload Protection)
98
A Hydraulic Component Reference and Symbols Legend
101
Hydraulic Schematic
102
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