Generic XOR 50 ccm Manuals

Manuals and User Guides for Generic XOR 50 ccm. We have 1 Generic XOR 50 ccm manual available for free PDF download: Service Manual

Generic XOR 50 ccm Service Manual

Generic XOR 50 ccm Service Manual (111 pages)

XOR 50 ccm

Brand: Generic | Category: Scooter | Size: 6.15 MB

Table of Contents

General Information
3
Content
3
Type Identification
4
Engine Number
4
Fuel and Engine Oil
4
Break-In Time
4
Precautions and General Instructions
5
Replacement Components
5
Capacity
6
Dimension and Net Weight
6
Specifications
6
Table of Contents
7
Periodic Maintenance and Service
7
Periodic Maintenance and Service Schedule
8
Maintenance and Adjustment Procedures
9
Storage Battery
9
- Cylinder Head Nuts and Exhaust Pipe Bolts
  10
- Cylinder and Cylinder Head
  10
- Spark Plug
  11
- Thickness Gauge
  11
Fuel Level Line
11
Air Cleaner
12
Throttle Cable
12
Engine Idle Speed
12
Tachometer
13
Oil Pump
13
- Front Brake Fluid Level
  14
- Brakes
  14
Gear Oil
14
- Brake Pads
  15
- Bleeding Air from the Brake Fluid Circuit
  15
- Rear Brake
  16
- Brake Shoe Wear
  16
- Bleeder Valve
  16
- Tire Tread Condition
  17
- Tire Pressure
  17
Tire
17
Steering
17
Front Shock Absorber
18
Rear Shock Absorber
18
- Lubrication
  20
- Engine
  21
- Engine Center
  22
- Engine Components Removable with the Engine in Place
  22
- Engine Left Side
  22
- Engine Right Side
  22
- Engine Assy
  23
- Sliding Shaft
  28
- Bearings
  31
- Crankshaft Runout
  31
- Engine Components Inspection and Servicing
  31
- Oil Seal
  31
- Connecting Rod Small End Inside Diameter
  32
- Automatic Clutch Inspection
  33
- Clutch “LOCK-UP” Inspection
  33
- Inspect Initial Engagement
  33
- Lock-Up R/Min
  33
- Cylinder Head
  35
- Driven Face
  35
- Driven Face Pin and Oil Seal
  35
- Roller and Sliding Surface
  35
- Cylinder
  36
- Cylinder and Piston Clearance
  36
- Piston
  36
- Piston Pin Bore
  37
- Piston Pin Outside Diameter
  37
- Piston Rings
  37
- ENGINE Reassembly
  38
- Install Bearing
  38
- Reed Valve
  38
- Standard Clearance
  38
- Install Crankshaft (Without Bearings)
  39
- Position
  39
- Shock Absorber Bushing
  39
- Crankcase
  40
- Install Gearcase Bearing
  40
- Movable Drive
  45
- Fuel Switch
  53
- Carburetor
  54
- Carburetion
  55
- OIL LEAKAGE Throughout
  55
- Electrical System
  56
- Ignition System
  57
- Electronic Tester
  58
- Ignition Coil Testing Lead
  58
- Magneto Exciting Coil
  58
- Charging and Lighting System
  59
- Inducing Coils
  60
- No-Load Performance
  60
- Rregulator/Rectifier
  60
- Stator Coils
  60
- Starter Motor Removal and Disassembly
  61
- Starter System
  61
- Armature Coil
  62
- Carbon Brushes
  62
- Commutator
  62
- Starter Motor Inspection
  62
- Fuel Guage Sending Unit Inspection
  63
- Fuel Level Meter/Gauge
  63
- Fuel Meter Inspection
  63
- Oil Level Switch Inspection
  64
- Signal System
  64
- Break Switch
  65
- Light Control Switch
  65
- Main Switch
  65
- Battery Specifications
  66
- Fillng Electrolyte
  66
- Initial Charging
  66
- Recharging Operation
  67
- Chassis
  68
- Side Cover Removal
  69
- Side Installation
  69
- Front Cover Removal
  70
- Under Cover Installation
  70
- Under Cover Removal
  70
- Legshield and Pedal Installation
  71
- Legshield and Pedal Removal
  71
- Handle Cover Removal
  72
- Handle Cover Installation
  74
- Front Wheel
  75
- Axle Shaft
  76
- Inspection and Disassembly
  76
  - Wheel Bearing
    76
  - Wheel Rim
    76
- Reassembly and Remounting
  77
  - Front Brake System
    78
  - Rake Pad Replacement
    78
- Caliper Removal and Disassembly
  79
- Caliper and Disc Inspection
  80
- Brake Caliper Reassembly
  81
- Master Cylinder Removal and Disassembly
  81
- Master Cylinder Inspection
  82
- Master Cylinder Reassembly and Remounting
  83
- Removal and Disassembly
  84
- Steering Stem and Front Suspension
  84
- Inspection
  87
- Reassembly and Remounting
  88
  - Steel Ball
    88
  - Install Handlebar and Tighten the Screw and Bolt
    89
- Rear Wheel and Brake
  90
- Reassembly and Remounting
  92
- Servicing Inforamtion
  93
- Troubleshooting
  94
- Wire, Cable and Brake Hose Routing
  101
- Special Tools Listed below for Removal and Reinstallation
  105
- Tightening Torque of Screw Thread Parts
  107
- Service Data
  108
- Wattage
  110
- Suspension
  110
- Tire Air Pressure
  110

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