GAS GAS Enduro Series Manuals

Manuals and User Guides for GAS GAS Enduro Series. We have 1 GAS GAS Enduro Series manual available for free PDF download: Workshop Manual

GAS GAS Enduro Series Workshop Manual

GAS GAS Enduro Series Workshop Manual (73 pages)

Brand: GAS GAS | Category: Motorcycle | Size: 9.87 MB

Table of Contents

Introduction
3
Table of Contents
4
General Information
6
- Safety
  6
- Maintenance
  6
- General Tightening Torques
  6
- Engine Identification
  7
Technical Data Table
10
Removing the Enginefrom the Frame
11
Fitting the Engine to the Frame
15
Preliminary Instructions
19
Dismantling the Engine
19
- Removing the Crankshaft Sprocket
  26
- Removing the Reed Block
  26
- Separating the Semi-Crankcases
  26
- Removing the Gear Selector and Assembly
  27
- Removing the Crankshaft
  28
- Piston
  30
- Piston: Fitting Clearance
  30
- Connecting Rod
  30
Servicing and Repairing the Engine's Components
30
- Piston: Ring End Opening
  31
- Pin
  31
- Cylinder
  31
- Cylinder: Internal Measurement
  31
- Cylinder Head
  33
- Centrifugal Shaft
  33
- Centrifugal Sprocket
  33
- Exhaust Valve Needle Cages
  33
- Short and Long Exhaust Valve Shaft
  34
- Valve Control Shaft Bracket
  34
- Left-Hand, Central and Right-Hand Exhaust Valves
  34
- Exhaust Valve Bearings
  34
- Right-Hand Semi-Crankcase, Inner Side
  36
- Crankshaft Bearing
  37
- Primary Shaft Bearing
  37
- Secondary Shaft Bearing
  37
- Desmodromic Valve Bearing
  37
- Right-Hand Semi-Crankcase, Outer Side
  38
- Kick-Start Ratchet Bracket
  39
- Crankshaft Seal
  39
- Centrifugal Bearing
  39
- Water Pump Sprocket Shaft Bearing
  39
- Left-Hand Semi-Crankcase, Inner Side
  40
- Left-Hand Semi-Crankcase, Outer Side
  42
- Clutch Cover
  43
- Kick-Start Shaft Seal
  44
- Clutch Spring
  46
- Clutch Press
  46
- Bearing and Pusher
  46
- Lined Clutch Discs
  46
- Clutch Basket Bearings
  47
- Clutch Rod
  47
- Clutch Basket Sprocket
  47
- Clutch Hub
  47
- Scorpion Guide Bushing
  49
- Assembling the Selector Shaft
  49
- Gear Selector
  49
- Desmodromic Valve
  49
- Primary Shaft
  52
- Secondary Shaft
  52
- Inner Sprocket
  54
- Ratchet
  54
- Kick-Start Sprocket
  54
- Kick-Start Shaft
  54
- Rubber Ignition Cap
  58
- Idria Magnetic Flywheel
  58
- Spark Plug
  58
- Fitting the Crankshaft
  59
- Fitting the Gear Selector and Assembly
  59
Assembling the Engine
59
Wiring Diagram
68

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