GAS GAS EC FSE 400 - SERVICE 2002 & 2003 Manuals

Manuals and User Guides for GAS GAS EC FSE 400 - SERVICE 2002 & 2003. We have 1 GAS GAS EC FSE 400 - SERVICE 2002 & 2003 manual available for free PDF download: Service Manual

GAS GAS EC FSE 400 - SERVICE 2002 & 2003 Service Manual

GAS GAS EC FSE 400 - SERVICE 2002 & 2003 Service Manual (75 pages)

Brand: GAS GAS | Category: Engine | Size: 2.33 MB

Table of Contents

Contents
2
Technical Specifications
3
Engine Removal
5
Engine Installation
10
Engine Oil Capacity
12
Engine Disassembly
14
Inspection and Maintenance of Engine Components
24
Cylinder Head Disassembly
25
Cylinder-Head Deformation
27
Valve-Rod Offsetting
27
Valve Head Radial Offsetting
28
Valve Working Surface Wear
28
Valve Rod Deflection
28
Valve Rod Wear
29
Valve-Guide Maintenance
29
Valve-Seat Width
30
Valve-Seat Maintenance
30
Initial Seat Cutting Operation
31
Upper Narrowing Cutting Operation
32
Final Seat Cutting Operation
32
Valve Seat Tightness Check
33
Valve Spring
33
Cylinder Head Fitting
34
Camshaft - Automatic Decompressor Assembly
35
Cam Wear
35
Camshaft-Bridge Wear
36
Camshaft Offsetting
36
Piston and Piston Ring
37
Cylinder Deformation
37
Inner Cylinder Wall
37
Piston Diameter
37
Clearance between Piston Ring and Groove
38
Piston-Ring Free End Opening and Piston-Ring End Opening
38
Piston Bolt and Inside Diameter of Pin
39
Connecting Rod Foot Inside Diameter
40
Connecting Rod Deflection and Connecting Rod Crank End Side Clearance
40
Crankshaft Offsetting
41
Starter Clutch
41
Oil Pump
42
Clutch-Driving Discs
42
Clutch Driven Discs
42
Clutch Spring Unsupported Length
42
Shifter Forks and Gear
43
Clearance between Fork and Fork Groove
43
Transmission Disassembly
44
Transmission Fitting
44
Bearings
45
Gearbox Input Shaft RH Bearing
45
Gearbox Input Shaft LH Bearing
45
Gearbox Output Shaft Bearings
46
Crankshaft Bearings
46
Gearbox Desmodromic Device RH Bearing
46
Gearbox Desmodromic Device LH Bearing
47
Rocker Shaft RH Bearing
47
Rocker Shaft LH Bearing
47
Seals
48
Gearbox Output Shaft Seal
48
Oil Check Valve
49
Cleaning the Oil Filter and the Crankshaft Hollow Strip
49
Engine Assembly
50
Crankshaft
51
Desmodromic Device and Shifter Forks
52
Crankcase
53
Starter Clutch and Alternator Rotor
54
Rocker Shaft
54
Input Drive Gear
55
Starting Pawl
56
Camshaft Timing Chain
56
Clutch
57
Clutch Cover
59
Clutch Disc Cover
59
Alternator-Rotor Cover
59
Piston Rings
60
Piston and Cylinder
61
Cylinder Head
62
Camshaft/Automatic Decompressor Assembly
63
Cylinder Head Cover
64
Camshaft Driving Chain Idler
65
Regular Maintenance
66
Spark Plug Check
67
Cinder Buildups Check
67
Spark Plug Tolerance Check
67
Electrode Check
67
Engine Oil Replacement
68
Spark Plug Fitting Check
68
Oil Filter Replacement
69
Engine Oil Pipework
70
Check Compression
70
Oil Pressure Check
71

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