Ford 3542 Series DC Truck Manuals

Manuals and User Guides for Ford 3542 Series DC Truck. We have 1 Ford 3542 Series DC Truck manual available for free PDF download: User Manual

Ford 3542 Series User Manual

Ford 3542 Series User Manual (224 pages)

Brand: Ford | Category: Trucks | Size: 28.01 MB

Table of Contents

Table of Contents
3
About this Manual
4
1 Introduction

5
- Accessories and Parts
  6
- Dashboard
  8
2 Safety

11
- Safety
  11
- Seat Belts
  11
- Fastening the Seat Belt
  12
- Park Brake Control
  13
- Tires and Wheels
  14
  - Tire Profiles
    14
  - The Condition of the Tires
    14
  - The Aging of the Tires
    15
  - Tire Damages
    15
- General Safety Warnings
  16
- Cleaning of Exhaust Filter
  17
3 Controls and Indicators

19
- Instrument Panel
  20
  - Display Warnings and Error Warnings
    25
  - Odometer
    28
  - Tachometer
    28
  - Engine Coolant Temperature Gauge
    29
  - Fuel Gauge
    29
  - Icing Warning
    29
  - Air Pressure Indicator
    30
  - Air Pressure Audible Warning
    30
  - Oil Pressure Indicator
    30
- Trip Computer
  31
- Control Buttons
  39
- Multi-Functional Handles
  40
- Tachograph
  43
4 Operation

51
- Keys
  51
- Door Control
  51
- Opening and Closing of the Vehicle
  51
  - Closing the Window with Remote Control
    52
  - Outer Handle
    53
  - Door Inner Latch
    53
  - Getting in and out of the Vehicle
    53
  - Windows
    54
  - Quick Window Raising
    54
  - Quick Window Lowering
    54
  - Opening/Closing the Front Hood
    55
- Cab Ventilation
  56
  - Manual Roof Flap
    56
  - Power Roof Flap
    56
  - Air Vent with Diaphragms
    56
- Seats and Beds
  57
  - Fast Lowering
    58
  - Height Adjustment
    58
  - Shock Absorber Adjustment
    58
  - Horizontal Yield
    59
  - Fore and Aft Adjustment
    59
  - Seat Inclination Adjustment
    59
  - Seat Depth Adjustment
    60
  - Armrests
    60
  - Armrest Inclination Adjustment
    60
  - Heater
    61
  - Backrest Adjustment
    61
  - Lumbar Support
    62
  - Single Bed
    66
  - Upper Bed
    66
- In-Cab Storage Compartments
  67
  - Upper Console
    67
  - Shelves
    67
  - Glove Box
    67
  - Centre Console
    68
  - Ashtray
    68
  - Cigar Lighter
    68
  - 12 V Outlet
    69
  - 24 V Outlet
    69
- Steering
  70
- Mirrors
  71
- Mirror Heater
  72
- Lighting
  73
  - Headlamp Switch
    73
  - Headlamp Levelling Adjustment
    73
  - Autolamps
    74
  - Direction Indicator Lever
    74
  - Front Fog Lamp
    75
  - Rear Fog Lamp
    75
  - Interior Lamp
    76
  - Dome (Pilot) Lamps
    76
  - Reading Lamp
    76
- Window Washing and Heating Systems
  78
  - Water Spray
    78
  - Windshield Washer Reservoir
    78
  - Autowipers
    78
- Circuit Breakers
  80
- A/C and Heater
  82
  - Air Conditioning
    82
  - Auxiliary Heater
    83
  - Cabin Air Filter Replacement
    83
  - Wet Type Heater
    84
  - Wet Type Fuel Tank
    85
  - Operating the Heater Immediately
    86
  - Ventilation
    86
  - Heating
    86
  - Starting the Heating Operation by Pressing the Button for a Short Time
    86
  - A/C Programming
    87
  - A/C and Heater Faults
    90
  - Heater Turns off by Itself
    91
  - Heater Controls
    92
- Driving
  93
  - Before Taking off
    93
  - Starting the Engine
    93
  - Cold Start
    93
  - Starter Protection System
    94
  - To Stop the Engine
    94
  - Air Deflector
    94
  - Smart Acceleration Feature
    94
  - Cruise Control
    95
  - Hill Holder
    96
Braking

97
- Disc Brake System
  97
- Brake Friction Pads
  97
- Drum Brake System
  98
- Emergency Brake Bellows
  100
- Discharging the Emergency Bellows
  100
- Engine Brake (Standard)
  101
- Activation of the Engine Brake
  101
- Intarder
  101
- Bremsomat
  102
- Automatic Hybrid Brake Mode
  103
- Air Dryer (APU)
  104
- Auxiliary Air Line
  104
- Reverse Test Request
  105
- Brake Pedal Test
  105
- Shifting
  106
  - Manual Transmission and Shifting
    107
  - Transmission Information on the Display
    108
  - Automated Transmission and Shifting
    109
  - Shift to D for Moving Forward
    110
  - Using in Manoeuvre Mode
    110
  - Automatic Driving Mode
    111
  - High Speed Drive Mode
    114
  - Off-Road Driving Mode
    114
  - Oscillation Mode
    115
- Power Take off
  116
- While Driving
  118
  - Before Driving Off-Road
    119
  - After Driving Off-Road
    119
  - Fuel Consumption
    120
  - Driving Style
    120
  - ECAS (Electronically Controlled Air Suspension)
    121
  - Using Manual Control Unit
    121
  - Front Axle Height Adjustment Mechanism
    123
- Air Suspension Mechanical Level Adjustment
  124
- Tag Axles
  125
- Sensor Positions and Maintenance (Tag Axles)
  127
- Ebs - Esp
  128
  - 1-Braking Power Control
    128
  - 4-Automatic Traction Control
    128
  - 5-Inertia Torque Control
    128
  - ASR Deactivation Mode
    129
Differential Lock

130
- Deactivating the Differential Lock
  131
- Usage of the Driver Controlled Inter-Axle Differential Lock (IADL)
  132
- Lane Departure Warning System
  133
- Emergency Braking System
  136
- Useful Information
  141
  - Air and Oil Filters
    142
  - Adding Oil
    142
  - Injector Pump
    142
  - Wheel Nuts
    142
  - Wheel Alignment
    143
5 Maintenance and Service

145
- Maintenance and Service
  146
- Attaching and Detaching a Trailer
  146
  - Trailer Brake
    149
  - Attaching the Semi-Trailer
    149
  - Connection of Trailer
    151
  - Trailer Tractor Vehicles - Coupling
    152
  - Brand Coupling, Rubber Brace and Rubber Brace Description Label
    152
  - Connecting the Coupling
    153
Fuel Quality and Refueling

156
- Fuel Tank
  156
- Spark Arrester
  157
- Cleaning of Exhaust Filter
  158
- Urea System
  161
- Tires and Rims
  164
  - Tire Pressure
    165
  - Tyre/Wheel Replacement
    165
  - Wheel Maintenance
    165
  - Wheel Position Replacement
    167
  - Spare Wheel and Tire Replacement
    170
  - Jacking the Vehicle
    170
  - Side Skirt Opening Mechanism
    172
- Driver Cab
  173
  - Tilting the Cab
    173
  - Returning the Cab to Driving Position
    175
  - On Manually Controlled Tilt Cylinders
    176
  - On Power Cab Tilt Cylinders
    176
- Engine
  177
  - Running-In
    177
  - Daily Inspections of the Engine
    177
  - Engine Oil Level Inspection
    178
  - Adding Fluid
    179
  - Fuel Consumption Value
    179
  - Engine Malfunction Indicators
    181
  - Cleaning the Engine
    181
  - On-Chassis Fuel Filter (Fuel Pre-Filter)
    182
  - Engine Coolant
    183
  - Inspection and Cleaning of the Flyscreen
    186
  - Removal of the Flyscreen
    186
  - Engine Start/Stop Buttons Engine
    186
  - Steering Fluid
    188
- Towing the Vehicle
  189
- Electrical Systems
  191
  - Batteries
    191
  - Disconnecting the Battery Terminals
    192
  - Connecting the Battery Terminals
    193
  - Checking the Electrolyte Level
    193
  - Removing the Battery Cover
    193
  - Jump Starting
    194
  - Using Jumper Cables
    194
  - Fuse and Relay Table
    195
- Changing Bulbs
  200
  - Brake Lamp
    201
  - Dome Lamp
    202
  - Reflector (Led)
    202
  - Roof Lamp
    203
  - Turn Indicator Lamp
    204
- Suspension Systems
  205
  - Bump Stop
    205
  - Wear Pad Check
    206
- Locations of the Tools in the Vehicle
  207
  - Troubleshooting
    208
  - Engine Is Stalling
    208
  - Engine Is Running Roughly
    208
  - Engine Is Difficult to Start
    208
- Questions and Remedies
  208
  - Engine Is Overheating
    209
  - Low Traction
    209
  - Black Smoke from the Exhaust
    209
  - Oil Pressure Low
    210
  - Noise in Steering Wheel
    210
  - Play in Steering Wheel
    210
  - Engine Doesn't Produce Power
    210
  - Technical Specifications
    211
- Labels
  212
  - Vehicle Identification Plate
    212
  - Over the Right Chassis Arm of the Vehicle
    212
  - Engine Label
    212
- Fluid Filling Capacities
  213
- Engine Specifications
  216
Transmission Specifications

218
- Product Range
  220
- Installation of Upper Structure
  222

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