Fiat Tempra 1991 Manuals

Manuals and User Guides for Fiat Tempra 1991. We have 1 Fiat Tempra 1991 manual available for free PDF download: Service Manual

Fiat Tempra 1991 Service Manual (175 pages)

Brand: Fiat | Category: Automobile | Size: 16.79 MB

Contents
3
Safety
4
General
4
Raising the Car Safely
4
Working on the Vehicle
4
Running the Vehicle
5
Personal Safety
5
Fumes
5
Mains Electricity
6
Ignition System
6
Cooling Fan
6
Brake Fluid
6
Workshop
7
Environment
7
Fluoroelastomers
7
Using Your Car
8
Keys and Locks
8
Doors and Bonnet
8
Door Locks
8
Dashboard
9
Panel Indicators
9
Ignition Switch and Steering Column Lock
9
Switching off the Alarm
9
Heating and Ventilation Controls
10
Side and Tail Lights
10
Number Plate Lights
10
Rear Fog Lights
10
Air Conditioning
11
Air Conditioning Heating
11
Defrosting the Windscreen and Windows
11
Ventilation
11
Controls
12
Lights and Indicators
12
Low Beam Headlights
12
High Beam Headlights
12
Individual Settings
13
Accessories
13
Steering Wheel
13
Front Seat Adjustment
13
Bonnet and Luggage Compartment
14
Wheel Changing
14
Interior Lights
14
Luggage Compartment
14
Emergency Starting
15
Raising the Vehicle
15
Removing a Wheel
15
Jump Starting Your Car
15
Facts and Figures
16
Major Milestones
16
Vital Statistics
17
Wheels and Tyres
17
Capacities
18
Service Data
18
Other Settings
18
Weights and Dimensions
18
Repair Data
19
Torque Wrench Settings
22
Identification Numbers
26
Finding the Numbers
26
Model and Data Plate
26
Engine Numbers
26
Getting through the Mot
27
Inside the Car
27
Checks with an Assistant
27
Electrical Equipment
27
Vehicle on the Ground
28
Windscreen and Mirrors
28
Brakes
28
Doors and Door Locks
28
Vehicle Raised off the Ground
29
Bodywork Structure
29
Under the Front of the Car
29
Underneath the Rear of the Car
29
Exhaust Emissions
30
Vehicle Emissions
30
Servicing Your Car
31
Servicing Intervals
31
Service Interval Chart
32
Regular Checks
32
Engine Bay Layouts
33
Engine Oil Check Level
33
Petrol Engines
33
Diesel Engines
33
Topping-Up
34
Cooling System
34
Engine and Cooling System
40
Transmission
43
Inside Information
43
Ignition and Electrics
45
Cable Operated Clutch
45
Check Vacuum and Mechanical Advance Systems
47
Electronic Ignition
47
Setting the RPM and TDC Sensor Position
48
V-Belts Only
48
Ribbed Belts Only
49
Emissions Tests
49
Diagnostic Test
49
Fuel and Exhaust
50
Fuel Injection Models
51
Tamper Proofing
52
Rough Guide
52
Choke Fast Idle Adjustment
53
Automatic Anti-Flooding Device Adjustment
53
Electronic Control Module
54
Catalytic Converter
54
Charcoal Canister
54
Bosch Pump
54
Bosch Pump Only
55
Lucas/Rotodiesel/Cav Pump Only
55
Steering and Suspension
56
Bottom Ball Joint
56
Suspension Strut/Shock Absorber
56
Track Control Arm Inner Bushes
56
Steering Column
57
Steering Rack Gaiters
57
Braking System
58
Wear Sensors
59
Drum Rear Brakes
59
Disc Rear Brakes
60
Bodywork & Interior
61
Flexible Hoses
61
Rigid Pipes
61
Road Test
62
Repairs and Replacements
63
Illustration and Section Numbers
63
Engine
64
Petrol Engine, Timing Belt
64
Cylinder Head - Removal
66
Cylinder Head and Camshaft Housing
69
Cylinder Head - Dismantling and Overhauling
70
Petrol Engine - Dismantling
72
Checking for Wear
74
Engine Reassembly
74
Crankshaft
74
Camshaft
74
Valve Clearances - Adjustment
78
Petrol Engine/Transmission Removal
79
Petrol Engine/Transmission Refitting
81
Transmission Separation
82
Transmission Reconnection
82
Petrol Engine. Mountings Replacement
82
Timing Belt Replacement and Adjustment
84
Cylinder Head Removal
86
Cylinder Head - Refitting
88
Cylinder Head Overhaul
90
Diesel Engine Removal
92
Diesel Engine Refitting
93
Transmission Refitting
98
Clutch Replacement
99
Clutch Cable Replacement
100
Kickdown Cable Replacement
100
Gear Lever and Linkage
100
Kickdown Cable Adjustment
101
Automatic Gear Selector Control Cable Replacement
101
Drive Shaft Removal and Refitting
102
Drive Shaft Constant Velocity Joint
102
Drive Shaft Inner Spider Joint Replacement
103
Drive Shaft Damper Replacement
103
Front Hub/Bearings Replacement
103
Hydraulic Clutch Components
104
Component Positions
105
Radiator and Cooling Fan Replacement
105
Thermostatic Switch Testing and Replacing
105
Thermostat Replacement
106
Coolant Pump Replacement
106
Ignition Component Positions
106
Ignition Coil Replacement
107
Distributor
107
Distributor Removal and Refitting
107
Electrical and Instruments
109
Alternator Removal and Refitting
109
Instrument Panel Removal and Refitting
109
Starter Motor Removal and Refitting
109
Windscreen Wiper Motor Replacement
110
Hatchback Wiper Motor
110
Windscreen Washer Pump - Replacement
111
Radio Aerial Replacement
111
Rear Light Cluster Replacement
111
Number Plate Light Replacement
112
Side Repeater Indicators
112
Interior/Courtesy Light
112
Fuel Gauge Sender Unit
113
Central Locking
113
Electric Windows
113
Diesel Engines - Glow Plugs, Checking and Replacement
114
Window Controls
114
Courtesy Light/Window Lift Interlock Switches
114
Window Operating Motor
114
Fuel and Exhaust Systems
115
Fuel System Types
115
Carburetor Removal and Refitting
116
Petrol Injection Unit Removal and Refitting
116
Accelerator Cable, Carburetor Engines
117
Carburetor Choke Cable
118
Accelerator Cable
118
Mechanical Fuel Pump
119
Electric Fuel Pump
119
Fuel Tank Removal and Refitting
120
Hot Air Hoses/Thermo Valves
120
Lambda Sensor Replacement
120
Fuel Evaporation System
121
Exhaust System Replacement
121
Turbocharger Replacement
121
Diesel Injection Pump
123
Diesel Injectors Remove and Refit
125
Bleeding Diesel Fuel System
125
The Systems Explainer
126
Steering Wheel Removal and Refitting
127
Track Rod End Balljoint Replacement
127
Steering Rack Galter Replacement
128
Steering Rack Replacement
128
Power Steering Pump
129
Lower Wishbone
129
Bleeding the Power Steering
130
Front Anti-Roll Bar
130
Front Shock Absorber
130
Rear Anti-Roll Bar
130
Front Wheel Bearing
131
Rear Shock Absorbers and Coil Springs Replacement
132
Rear Suspension and Wheel Bearings Replacement
132
Understanding Tipo/Tempra Brakes
133
Front Brake Pads
134
Front Brake Caliper
134
Front Brake Disc
134
Rear Brake Shoes
134
Rear Wheel Cylinder
136
Rear Brake Disc Pads
136
Rear Brake Caliper
136
Rear Brake Disc
136
Master Cylinder
137
Servo Check
137
Pressure Regulating Valve, Non-ABS System
138
Pressure Regulating Valves, ABS System
139
RPM Sensors, ABS Systems
139
Metal Pipes
140
Brake Bleeding
140
Handbrake Cables Replacement
141
Front Cable
141
Body and Interior
142
Bonnet Removal and Refitting
142
Bonnet Locking Mechanism Replacement and Adjustment
142
Radiator Grille Removal and Refitting
143
Tipo/Tempra Tailgate
143
Tipo Tailgate Locking Mechanism
143
Tempra Estate Tailgate Locking Mechanism
144
Tempra Boot Lid
144
Tempra Boot Lif Locking Mechanism
144
Front Bumper
145
Rear Bumper Removal and Refitting
145
Door Trim Panels
145
Door Components
146
Rear Doors
146
Front Doors
146
Early Front Doors
146
Door Removal
148
Door Mirror
149
Door Striker Adjustment
149
Electric Mirror
149
Door Hinge Adjustmnet
149
Sun Roof Removal and Refitting
150
Front Seats
150
Remove the Motor
150
Seats Without Pretensioners
150
Door Version
151
Rear Seat
152
Headrest Removal
152
Recommended FL Lubricants
153
Wiring Diagrams
154

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Fiat Tempra 1991 Manuals

Fiat Tempra 1991 Service Manual (175 pages)

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