Fiat Punto 2004 Manuals

Manuals and User Guides for Fiat Punto 2004. We have 1 Fiat Punto 2004 manual available for free PDF download: Training Manual

Fiat Punto 2004 Training Manual

Fiat Punto 2004 Training Manual (533 pages)

Brand: Fiat | Category: Automobile | Size: 19.56 MB

Table of Contents

Table of Contents
3
1 Briefing

11
- General Features
  11
  - Introduction
    11
  - Market and Customers
    12
- The Vehicle
  14
  - Style
    14
  - Dimensions
    15
  - Body Versions
    16
  - Engines
    18
  - Gearbox
    19
  - Range
    19
  - Active Safety
    20
  - Passive Safety
    20
  - Tyres and Wheels
    22
  - Tyre Repair Kit
    23
  - Comfort
    24
  - Interior Comfort and Room
    24
  - Air Conditioning
    26
  - Sunroof
    28
  - Audio System
    28
- Accessory Line
  30
  - Sporting Character
    30
  - Comfort - Utility - Leisure Time
    30
  - Safety
    31
2 Technical Specifications

33
- Engine
  33
  - Type of Engine
    33
  - Engine Data
    34
- Timing Angles
  35
- Engine Characteristic Curves
  37
- Transmission
  41
- Clutch
  41
- Gearbox
  42
- Braking System
  43
  - Front Brakes
    43
  - Rear Brakes
    44
- Steering
  44
- Front Suspensions
  45
- Rear Suspensions
  47
- Suspension Characteristic Angles and Trim
  49
  - Front
    50
  - Rear
    52
- Battery and Alternator
  54
- Fluids and Lubricants
  54
- Vehicle Features
  56
  - Dimensions
    56
  - Performance
    57
  - Fuelling and Filling
    57
  - Consumption
    58
  - Emissions
    58
  - Tyres
    58
  - Inflating Pressure (Bar)
    59
3 3 Multijet 16V, 75 and 90 Hp Engines

61
- General Remarks
  61
- Components
  63
  - Power Unit Supports
    63
  - Engine Base
    65
  - Lower Engine Base
    66
  - Cylinder Head
    68
  - Base Sump and Covers
    70
  - Oil Seals on the Drive Shaft
    71
  - Engine Flywheel
    71
  - Drive Shaft
    72
  - Pistons
    73
  - Connecting Rods
    74
  - Camshaft Drive
    76
  - Camshaft Drive Idlers
    77
  - Distributing Shafts in the Upper Head
    77
  - Tappets
    78
  - Spark Plug Preheating Control Unit
    79
  - Turboblower
    80
  - Inlet Manifold
    84
  - Exhaust Pipes and Silencer
    84
  - Exhaust Emission Control System
    85
- Catalytic Converter
  85
- Engine Cooling Feed Tank
  94
  - Water Pump and Thermostat
    94
  - Water Temperature Control Devices
    96
- Service Control
  96
- Fuel Feed System
  99
  - Features
    99
  - Bosch CP1 High-Pressure Pump (75 HP)
    104
  - Bosch CP1H High-Pressure Pump (90 HP)
    108
  - Electric Injectors and Pipes
    113
  - Single Fuel Manifold Pipe
    119
  - Fuel Tank and Components
    121
  - Inertia Switch
    124
  - Fuel Filters
    126
  - Fuel Temperature Sensor and Heating Device
    127
- Engine Air Feed Circuit
  129
- Mjd 6F3 Diesel Engine Management Control Unit
  130
  - Features
    130
  - Pin-Out
    131
  - Types of Configuration
    137
  - Operation
    138
  - Control Unit Ingoing/Outgoing Information Diagram
    141
- Self-Diagnosis
  143
- Checks
  145
  - Fuel Temperature Check
    145
  - Engine Coolant Temperature Check
    146
  - Injected Fuel Amount Check
    147
  - Idling Speed Check
    148
  - Fuel Cut-Off During the Release Phase (Cut-Off)
    149
  - Idling Cylinder Balancing Check
    150
  - Engine Jerk Prevent Check
    151
  - Checking the Exhaust Smoke Level During Acceleration
    152
  - Exhaust Gas Recirculation (E.G.R.) Check
    153
  - Max. Torque Restraint Check
    154
  - Max. R.p.M. Restraint Check
    155
  - Preheating Spark Plug Check
    156
  - Air-Conditioning System Actuation Check
    157
  - Auxiliary Fuel Electric Pump Check
    158
  - Cylinder Position Check
    159
  - Main Injection and Pilot Injection Advance Check
    160
  - Injection Pressure Closed Cycle Check
    161
  - Electric Balance Check
    161
  - Electric Fan Check
    162
  - Cruise Control System Check (Where Available)
    163
- Sensors
  165
- Air Flow Meter with Built-In Air Temperature Sensor (HFM 6)
  175
- Vgt Solenoid Valve
  184
8 Valve 1.4 Engine

187
- General Remarks
  187
- IAW 5SF Injection/ Ignition Control Unit
  191
  - Injection System Architecture
    191
  - Main Features
    196
- Components
  203
  - Electric Injectors
    203
  - Ignition Coils
    208
  - Petrol Vapour Recovery Solenoid Valve (Canister)
    213
  - Throttled Body
    216
  - Hydraulic Valve for Camshaft Phase Control
    220
  - Head
    223
  - Pistons
    226
  - Inlet Manifold
    227
  - CVCP Continuous Phase Variator
    228
- Sensors
  241
  - Knock Sensor
    241
  - Oxygen Sensor
    245
  - Engine Revs Number Sensor
    252
  - Phase Sensor
    253
  - Engine Coolant Temperature Sensor
    257
  - Sucked Air Pressure and Temperature Sensor
    261
  - Accelerator Pedal Potentiometer
    266
  - A/C Linear Sensor
    269
- Operation Logic
  279
  - System Self-Adaptation
    279
  - Self-Diagnosis and Recovery
    280
  - Cylinder Position Recognition
    281
  - Oxygen Sensor - Combustion Check
    281
  - Cold Operation
    283
  - Fully-Loaded Operation
    284
  - Operation During Deceleration
    285
  - Atmospheric Correction
    285
  - Operation During Acceleration
    287
  - Out-Of-Revs Protection
    288
  - Fuel Electric Pump Control
    289
  - Electric Injector Control
    290
  - Knock Control
    291
  - Radiator Electric Fan Control
    292
  - Engine Idling Control Management
    293
  - Optimization of Thermal Operating Conditions
    293
  - Fuel Vapour Recirculation Control
    293
  - Air-Conditioning System Control
    295
  - Phase Variator Control
    297
- Procedures
  297
  - Camshaft Assembling Position Self-Learning Procedure
    297
  - Timing Detachment/Reattachment Camshaft Drive
    300
5 M20 Gearbox

325
- Features
  325
- Component
  326
  - Synchromesh
    326
  - Drive
    329
  - Shafts
    330
- Configuration
  337
- Speed Gear Arrangement
  339
- Kinematic Route of the Single Gears
  340
6 Brakes

344
- Description
  344
- Power Brake
  347
- Pedal Unit
  348
- Abs System
  350
  - ABS Wiring Diagram
    351
  - ABS Hydraulic Unit
    353
- E.s.p
  354
  - ESP Wiring Diagram
    356
  - YRS (Yaw Rate Sensor)
    357
  - Anti Slip Regulator)
    358
  - M.s.r
    359
  - Hill Holder
    359
7 Electric Drive

361
- Description
  361
- Electric Power Steering (Eps)
  362
- Drive Housing
  365
- Steering Column
  366
8 Suspensions

367
- Description
  367
- Front Suspensions
  368
  - General Remarks
    368
  - Characteristic Angles
    370
- Rear Suspensions
  373
  - General Remarks
    373
  - Characteristic Angles
    374
9 Electric System

376
- General Description of the System
  376
  - General Features
    377
  - Serial Lines and Networks
    378
  - Network Architecture
    380
  - Diagnosis Instrument Adapter
    384
  - B-CAN Low-Speed Line
    385
  - C-CAN High-Speed Line
    387
  - Remote-Control Switch/Fuse Holder Unit
    391
  - Wiring
    394
  - Electronic Components
    397
- Description of Components
  399
  - Engine Compartment Control Unit (FDU)
    399
  - Luggage Compartment Node
    400
  - Body Computer Node (BCM)
    401
  - Instrument Board Node (IPC)
    410
  - Steering Column Stalk Control Module (CSM)
    434
  - Radio Receiver Node (RRM)
    448
  - Rear Parking Sensor Node (PAM)
    449
  - External Audio Amplifier for the Hi-Fi System
    454
  - Spiral Cable
    454
  - Rain Sensor Control Unit (RLS)
    455
  - Brake Pedal Switch
    455
  - Control Board on the Driver's Side Front Door (DDC)
    456
  - Switch on Clutch Pedal
    458
  - Central Control Board (CSS)
    458
  - Left Control Board (ELC)
    459
  - TPMS Tyre Pressure Control System
    460
- Central Locking
  461
  - General Remarks
    461
  - System Functions
    465
- Electric Window Regulators
  473
  - General Remarks
    473
- External Lighting
  480
- Audio System
  490
- Airbag System
  496
  - General Remarks
    496
  - Smart 2 Airbag System
    500
  - Airbag Node (SDM)
    504
  - Diagnosis and Recovery
    507
- Fire Protection
  512
10 Air Conditioner

514
- General Remarks
  514
  - System Configurations
    514
  - Air Flows
    515
- Components
  516
  - ECC (Electronic Climate Control) Control Unit
    516
  - Actuators and Sensors
    517
  - Compressor
    518
  - Filters and Condenser
    521
  - Expansion Valve
    522
  - Fluids
    523
- Operation Logic
  523
- Diagnosis
  525
11 Sunroof

526
- Description
  526
- Operation
  529
  - Sunroof Opening
    529
  - Sunroof Closing
    530
  - Window Shades
    531
- Sunroof Closing Anti-Pinch Feature
  531
- Emergency Actuation
  532
- Initialization
  532

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