Ezgo 611103 Manuals

Ezgo 611103 Manuals

Manuals and User Guides for Ezgo 611103. We have 1 Ezgo 611103 manual available for free PDF download: Service & Repair Manual

Ezgo 611103 Service & Repair Manual

Ezgo 611103 Service & Repair Manual (186 pages)

RXV ELECTRIC

Brand: Ezgo | Category: Offroad Vehicle | Size: 42.75 MB

Table of Contents

Table of Contents

5
- Safety
  2
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
General Information & Routine Maintenance

11
- List of Illustrations
  
  13
  - General Information & Routine Maintenance
    13
    
    Serial Number Location
    13
    
    Fig. 2 Serial Number on Front Frame
    13
    
    Fig. 3 Serial Number on Rear Frame
    13
    
    Fig. 4 Initial Service Chart
    13
    
    Fig. 5 Run Tow Switch
    14
- Servicing Vehicle
  
  15
- Towing
  
  15
  - Parking Brake
    15
  - Routine Maintenance
    15
  - Sun Top and Windshield
    16
  - Vehicle Cleaning and Care
    16
- Hauling
  
  17
  - Capacities and Replacement Parts
    17
  - Fig. 6 Capacities
    17
  - Fig. 8 Torque Specifications and Bolt Grades
    17
  - Hardware
    17
- Rear Axle
  
  18
  - Fig. 9 Periodic Service Schedule
    18
  - Periodic Service Schedule
    18
  - Tires
    18
    
    Before Servicing the Vehicle
    23
    
    General Maintenance
    23
    
    Important Safety Warning
    23
    
    Modifications to Vehicle
    23
  - Safety
    24
    
    Additional Warnings
    24
    
    Lifting the Vehicle
    28
Safety

31
- Body
  31
- Body
  
  33
  - General
    33
- Body Component Replacement
  
  34
  - Rocker Panels
    34
  - Floor Mat
    34
  - Cowl and Instrument Panel
    35
  - Front Splash Guard
    36
  - Sweater Basket
    37
  - Seat Back Assembly
    37
  - Fender Liner
    38
  - Rear Body
    38
  - Rear Bumper
    38
  - Rear Facing Seat & Foot Rest
    39
  - Floorboard
    42
- Body Care and Maintenance
  
  43
  - Cleaning
    43
- Painting
  
  43
  - Light Scratches
    43
  - Minor Scratches
    43
  - Larger Scratches
    44
  - Complete Panel Repair
    44
  - Wheels and Tires
    47
    
    Wheel Installation
    50
  - Electronic Speed Control (Ac Motor)
    54
Front Suspension and Steering

63
- Front Suspension
  63
  - Maintenance
    65
  - Tire Wear Diagnosis
    65
  - Wheel Alignment
    66
  - Hub Assembly
    67
  - Spindle Assembly
    67
  - Struts
    68
  - A-Arm Assembly
    69
  - Clipboard and Steering Wheel
    70
  - Rod End / Ball Joint
    72
  - Steering Box
    72
- Motor & Motor Brake
  75
Batteries & Charging

85
- Safety
  
  87
  - Batteries & Charging
    87
- Battery
  
  88
- Battery Maintenance
  
  88
  - At each Charging Cycle
    88
  - Monthly
    88
  - Electrolyte Level and Water
    88
  - Cleaning Batteries
    89
- Prolonged Storage
  
  92
- Battery Removal and Installation
  
  92
- Troubleshooting
  
  93
  - Hydrometer
    93
  - Using a Hydrometer
    94
  - Battery Charger
    97
    
    Maintenance Instructions
    100
  - Brakes
    103
  - Electrical Components & Wiring
    109
  - Rear Suspension
    131
- Battery Charging
  
  93
Rear Axle

137
- Rear Axle Maintenance
  
  139
  - Replacing the Lubricant
    139
  - Fill Procedure for Axles Fitted with Fill Plugs
    140
- Rear Axle Disassembly
  
  140
  - Rear Hub
    141
  - Axle Shaft, Bearing and Seal Removal and Disassembly
    141
  - Weather Protection
    145
    
    Top and Windshield
    147
Troubleshooting and Diagnostics

153
- How to Use the Hand Held Diagnostic Unit
  
  155
- Menus
  
  155
  - Diagnostics Report
    155
  - Battery and Warranty
    157
  - Error Messages
    158
  - Warning Messages
    158
  - Setting Top Speed and Performance Profiles
    158
  - Course Energy Consumption
    158
- Error and Warning Table
  
  166
- Digital Volt Ohm Meter
  
  166
- Troubleshooting
  
  166
- Accessory Harness
  
  167
- Power Supply
  
  167
  - Grounding Requirements
    171
  - Ground Systems
    171
  - Equipment Fault and Personal Safety System
    171
  - Ground Network Requirements
    171
  - External Grounding Requirements
    172
  - Materials
    172
  - Lightning Protection System
    172
  - 10. Equipment Fault and Personal Safety System
    173
  - Specifications
    175

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