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Fisher 4195KB
Emerson Fisher 4195KB Manuals
Manuals and User Guides for Emerson Fisher 4195KB. We have
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Emerson Fisher 4195KB manuals available for free PDF download: Instruction Manual
Emerson Fisher 4195KB Instruction Manual (124 pages)
Gauge Pressure Controllers
Brand:
Emerson
| Category:
Controller
| Size: 2.22 MB
Table of Contents
Table of Contents
1
Fisher ™ 4195KA, KB, KC, and KS Gauge Pressure
4
Scope of Manual
4
Specifications
4
1 Introduction
4
Description
4
Educational Services
4
2 Installation
9
Controller Mounting Orientation
9
Pipestand Mounting
10
Panel Mounting
10
Wall Mounting
11
Actuator Mounting
11
Pressure Connections
12
Process Pressure Connection
12
Supply Pressure Connection
12
Remote Set Point (Suffix Letter M) Pressure Connection
13
External Feedback Pressure Connection (4195KB Controllers Only)
13
Vent
14
5 KA Proportional-Only Controllers
15
Adjustments for 4195KA Controllers
15
Manual Set Point Adjustment
15
Remote Set Point (Suffix Letter M) Adjustment
16
Proportional Band Adjustment (PB ADJ)
16
Changing Controller Action
16
Switching the Auto/Manual Station (Suffix Letter E)
17
Prestartup Checks for 4195KA Controllers
17
Startup for 4195KA Controllers
18
Calibration of 4195KA Controllers
18
General Calibration Instructions
19
Process Indicator Zero and Span Calibration
19
Remote Set Point (Suffix Letter M) Zero and Span Calibration
21
Flapper Alignment
22
Principle of Operation for 4195KA Controllers
23
Overall Operation
23
Remote Set Point (Suffix Letter M) Operation
24
Auto/Manual Station (Suffix Letter E) Operation
24
5 KB Proportional-Plus-Reset Controllers and 4195KC Proportional-Plus-Reset-Plus-Rate Controllers
25
Adjustments for 4195KB and KC Controllers
25
Manual Set Point Adjustment
25
July
25
Remote Set Point (Suffix Letter M) Adjustment
26
Proportional Band Adjustment (PB ADJ)
26
Changing Controller Action
26
Reset Adjustment
27
Rate Adjustment
27
Anti-Reset Windup (Suffix Letter F) Adjustment
27
Switching the Auto/Manual Station
27
Prestartup Checks for 4195KB and KC Controllers
28
Startup for 4195KB and KC Controllers
28
Calibration of 4195KB and KC Controllers
30
General Calibration Instructions
30
Process Indicator Zero and Span
30
Calibration
30
Remote Set Point (Suffix Letter M) Zero and Span Calibration
32
Flapper Alignment
33
Anti-Reset Windup (Suffix Letter F) Differential Relief Valve Calibration
35
Principle of Operation for 4195KB and KC Controllers
36
Overall Operation
36
Anti-Reset Windup (Suffix Letter F) Operation
39
Remote Set Point (Suffix Letter M) Operation
39
Auto/Manual Station (Suffix Letter E) Operation
40
External Feedback Operation
41
Operating Information
42
Controllers
42
KS Differential Gap Controllers Operating Information
42
Changing Controller Action
43
Manual Set Point
43
Proportional Band (Differential Gap)
43
Remote Set Point (Option M)
43
Auto/Manual Switching (Option E)
44
Prestartup Checks
44
Startup
44
July
44
Calibration
45
Process Zero and Span Adjustment
45
Remote Set Point Zero and Span
45
Setting Switching Points
46
Direct-Acting Controllers
46
Reverse-Acting Controllers
48
Principle of Operation
48
Overall Operation
48
Remote Set Point (Option M)
50
Auto/Manual Option
50
6 Maintenance
51
Inspection and Maintenance
51
Troubleshooting
51
Replacing Common Controller Parts
55
Replacing the Process Pressure Scale
55
Replacing the Relay
56
Replacing the Case and Cover
56
Replacing the Gauges
57
Replacing the Supply Gauge, Proportional
58
Replacing the Proportional Band Adjustment Knob, Nozzle Assembly, and Set Point Beam Assembly
58
Replacing the Flapper Assembly and Flapper Flexure Pivot Assembly
63
Bellows
68
Replacing the Reset Restriction Valve (4195KB Controllers)
70
Replacing the Rate/Reset Valve Assembly (4195KC Controllers)
71
Replacing the Anti-Reset Windup (Suffix Letter F) Differential Relief Valve
72
Replacing the Anti-Reset Windup (Suffix Letter F) Relief Valve Tubing Assembly
72
Bourdon Tube Controller Maintenance and Calibration
73
Replacing the Bourdon Tube
73
Replacing Bourdon Tube Controller Links
74
Replacing Link 1
74
Replacing Link 2
75
Replacing Link 3
76
Replacing Link 4
77
Bourdon Tube Travel Stop Installation and Adjustment
78
Bourdon Tube Controller Calibration: Zero and Span Adjustment
79
Capsular Element Controller Maintenance and Calibration
82
Replacing the Capsular Element Assembly
82
Replacing Capsular Element Parts
83
Replacing the Long Pivot Assembly
83
Replacing the Short Pivot Assembly
84
Replacing the Process Drive Flexure
84
Replacing the Process Tubing
85
Replacing Capsular Element Controller Links
85
Replacing Link 1
86
Replacing Link 2
86
Replacing Link 3
87
Replacing Link 4
87
Replacing Link 5
88
Capsular Element Controller Maintenance Calibration
88
Precalibration Procedure
89
Aligning the Drive Bracket Assembly
89
Setting the Travel Stops
89
Aligning the Linkage
90
Capsular Element Controller Zero and Span Adjustment
91
Maintenance
92
Replacing the Remote Set Point Assembly
92
Replacing Remote Set Point Assembly Parts
94
Replacing Pivot Assembly a (Key 114)
94
Replacing Pivot Assembly B (Key 115)
95
Replacing the Drive Flexure
95
Replacing the Remote Set Point Tubing
96
Replacing Link a
96
Replacing Link B
96
Remote Set Point (Suffix Letter M) Maintenance Calibration
96
Precalibration Procedure
96
Aligning the Flexures
97
Setting the Travel Stops
97
Aligning the Linkage
98
Remote Set Point Zero and Span Adjustment
98
Remote Set Point Linearity Adjustment
99
Auto/Manual Station (Suffix Letter E) Maintenance
100
Replacing the Auto/Manual Station
100
Replacing the Switch Body Assembly, Lever O-Ring, Switch Body O-Ring, and Tubing Assembly
101
Replacing the Loader Range Spring, Diaphragm Assembly, Ball Seat, Tubing, and Ball
102
Replacing the Loader Valve Plug and Valve Plug Spring
103
7 Parts
105
Parts Ordering
105
Parts Kits
105
Parts List
105
Abbreviations Used in the Parts List
105
Controller Common Parts
106
Process and Set Point Indicator Assembly
114
Indicator Assembly
116
Capsular Element Assembly
117
Remote Set Point Assembly (Suffix Letter M)
118
Auto/Manual Station (Suffix Letter E)
119
Controller Mounting Parts
121
Pipestand Mounting
121
Pipestand Mounting with Regulator
121
Controller Mounting Parts for Actuator with Casing-Mounted Controller
121
Controller Mounting Parts for Actuator with Yoke-Mounted Controller
121
Panel Mounting
121
Wall Mounting
121
Fittings
122
Regulator Mounting Parts
122
Regulator Mounting Parts for Casing-Mounted Regulator
122
Regulator Mounting Parts for Yoke-Mounted Regulator (Mounting Bracket Not Required)
122
Regulator Mounting Parts for Yoke-Mounted Regulator (with Mounting Bracket)
122
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Emerson Fisher 4195KB Instruction Manual (108 pages)
Gauge Pressure Controllers
Brand:
Emerson
| Category:
Controller
| Size: 1.43 MB
Table of Contents
Table of Contents
1
1 Introduction
4
Description
4
Specifications
4
Educational Services
4
2 Installation
9
Controller Mounting Orientation
9
Pipestand Mounting
9
Panel Mounting
9
Wall Mounting
9
Actuator Mounting
9
Pressure Connections
10
Process Pressure Connection
11
Supply Pressure Connection
12
Remote Set Point (Suffix Letter M) Pressure Connection
12
External Feedback Pressure Connection (4195KB Series Controllers Only)
12
Vent
13
3 4195KA Series Proportional-Only Controllers
15
Adjustments for 4195KA Series Controllers
15
Manual Set Point Adjustment
15
Remote Set Point (Suffix Letter M) Adjustment
15
Proportional Band Adjustment (PB ADJ)
15
Changing Controller Action
16
Switching the Auto/Manual Station
16
(Suffix Letter E)
16
Prestartup Checks for 4195KA Series Controllers
16
Startup for 4195KA Series Controllers
17
Manual Set Point
17
Calibration of 4195KA Series Controllers
18
General Calibration Instructions
18
Process Indicator Zero and Span
18
Calibration
18
Remote Set Point (Suffix Letter M) Zero and Span Calibration
20
Flapper Alignment
20
Principle of Operation for 4195KA Series Controllers
21
Overall Operation
21
Remote Set Point (Suffix Letter M) Operation
22
Auto/Manual Station (Suffix Letter E) Operation
22
Adjustments for 4195KB and KC Series
23
Controllers
23
Manual Set Point Adjustment
23
Remote Set Point (Suffix Letter M) Adjustment
23
Proportional Band Adjustment (PB ADJ)
24
Changing Controller Action
24
Reset Adjustment
24
Rate Adjustment
24
Anti-Reset Windup (Suffix Letter F) Adjustment
24
Switching the Auto/Manual Station
25
(Suffix Letter E)
25
Prestartup Checks for 4195KB and KC Series Controllers
25
Startup for 4195KB and KC Series Controllers
26
Calibration of 4195KB and KC Series Controllers
26
General Calibration Instructions
27
Process Indicator Zero and Span
27
Calibration
27
Remote Set Point (Suffix Letter M) Zero and Span Calibration
27
Flapper Alignment
29
Anti-Reset Windup (Suffix Letter F) Differential Relief Valve Calibration
31
Principle of Operation for 4195KB and KC Series Controllers
32
Overall Operation
32
Anti-Reset Windup (Suffix Letter F) Operation
35
Remote Set Point (Suffix Letter M) Operation
35
Auto/Manual Station (Suffix Letter E)
35
Operation
35
External Feedback Operation
35
Auto/Manual Switching (Option E)
37
Changing Controller Action
37
Proportional Band (Differential Gap)
37
Remote Set Point (Option M)
37
5 4195KS Series Differential Gap Controllers
37
Operating Information
37
Prestartup Checks
38
Process Zero and Span Adjustment
39
Remote Set Point Zero and Span (Option M)
40
Setting Switching Points
41
Direct-Acting Controllers
41
Reverse-Acting Controllers
41
Principle of Operation
43
Overall Operation
43
Remote Set Point (Option M)
44
Auto/Manual Option
44
6 Maintenance
45
Inspection and Maintenance
45
Troubleshooting
45
Replacing Common Controller Parts
45
Replacing the Process Pressure Scale
49
Replacing the Relay
50
Replacing the Case and Cover
50
Replacing the Gauges
50
Replacing the Supply Gauge, Proportional
51
Replacing the Proportional Band Adjustment Knob, Nozzle Assembly, and Set Point Beam Assembly
51
Replacing the Flapper Assembly and Flapper Flexure Pivot Assembly
55
Bellows
56
Replacing the Reset Restriction Valve (4195KB Series)
61
Replacing the Rate/Reset Valve Assembly (4195KC Series)
62
Replacing the Anti-Reset Windup (Suffix Letter F) Differential Relief Valve
63
Replacing the Anti-Reset Windup (Suffix Letter F) Relief Valve Tubing Assembly
63
Bourdon Tube Controller Maintenance and Calibration
64
Replacing the Bourdon Tube
64
Replacing Bourdon Tube Controller Links
64
Bourdon Tube Travel Stop Installation and Adjustment
67
Bourdon Tube Controller Calibration: Zero and Span Adjustment
68
Capsular Element Controller Maintenance and Calibration
71
Replacing the Capsular Element Assembly
71
Replacing Capsular Element Parts
71
Replacing the Long Pivot Assembly
71
Replacing the Process Drive Flexure
72
Replacing the Short Pivot Assembly
72
Replacing the Process Tubing
73
Replacing Capsular Element Controller Links
73
Capsular Element Controller Maintenance Calibration
76
Aligning the Drive Bracket Assembly
76
Precalibration Procedure
76
Capsular Element Controller
78
Zero and Span Adjustment
78
Remote Set Point (Suffix Letter M)
80
Maintenance
80
Replacing the Remote Set Point Assembly
80
Replacing Remote Set Point Assembly Parts
80
Replacing Pivot Assembly a (Key 114)
80
Replacing Pivot Assembly B (Key 115)
81
Replacing the Drive Flexure
81
Replacing Link a
82
Replacing Link B
82
Replacing the Remote Set Point Tubing
82
Remote Set Point (Suffix Letter M) Maintenance Calibration
82
Precalibration Procedure
82
Aligning the Flexures
83
Setting the Travel Stops
83
Aligning the Linkage
83
Remote Set Point Zero and Span Adjustment
84
Remote Set Point Linearity Adjustment
85
Auto/Manual Station (Suffix Letter E) Maintenance
85
Replacing the Auto/Manual Station
85
Lever O-Ring, Switch Body O-Ring
86
Replacing the Switch Body Assembly
86
Replacing the Loader Range Spring, Diaphragm Assembly, Ball Seat, Tubing, and Ball
87
Replacing the Loader Valve Plug and Valve Plug Spring
88
7 Parts
89
Parts Ordering
89
Parts Kits
89
Parts List
89
Abbreviations Used in the Parts List
89
Controller Common Parts
89
Parts Parts Ordering
89
Process and Set Point Indicator Assembly
99
Indicator Assembly
102
Capsular Element Assembly
102
Remote Set Point Assembly
104
Auto/Manual Station (Suffix Letter E)
105
Controller Mounting Parts
107
Panel Mounting
107
Pipestand Mounting
107
Pipestand Mounting with Regulator
107
Wall Mounting
107
Controller Mounting Parts for Actuator with Casing-Mounted Controller
107
Controller Mounting Parts for Actuator with Yoke-Mounted Controller
107
Regulator Mounting Parts
107
Regulator Mounting Parts for Casing-Mounted Regulator
107
Regulator Mounting Parts for Yoke-Mounted Regulator (Mounting Bracket Not Required)
107
Fittings
108
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