E-Z-GO TERRAIN 1000 Manuals

Manuals and User Guides for E-Z-GO TERRAIN 1000. We have 5 E-Z-GO TERRAIN 1000 manuals available for free PDF download: Technician's Repair And Service Manual, Owner's Manual

E-Z-GO TERRAIN 1000 Technician's Repair And Service Manual (212 pages)

ELECTRIC UTILITY VEHICLES

Brand: E-Z-GO | Category: Utility Vehicle | Size: 5.61 MB

Table of Contents

5
- General Information
  4
- Notes
  6
- Safety Information
  7
  - General Operation
    7
General Information & Routine Maintenance

11
- List of Illustrations
  
  13
- Section Title
  
  13
  - Fig. 1 Initial Service Chart
    13
  - Routine Maintenance
    13
  - Serial Number Plate Location
    13
  - Servicing the Electric Vehicle
    13
  - Transporting Vehicle
    13
  - Care and Cleaning of the Vehicle
    14
  - Fig. 2 Lubrication Point
    14
  - Light Bulb Replacement
    14
  - Vehicle Care Products
    15
  - Fig. 3 Torque Specifications
    16
  - Hardware
    16
  - Torque Specifications
    16
  - Periodic Service Schedule
    17
  - Fig. 4 Periodic Service Schedule
    18
Safety

19
- General (Asme/Ansi B56.8-1988 Part II)
  21
- Section Title
  21
  - Wheels and Tires
    41
- General Maintenance
  25
- Important Safety Warning
  25
- Modifications to Vehicle
  25
- Notes, Cautions and Warnings
  25
- Additional Warnings
  26
- Before Servicing the Vehicle
  26
- Battery Removal & Installation
  27
- Lifting the Vehicle
  28
Front Suspension and Steering

45
- Maintenance
  48
  - Lubrication
    48
  - Wheel Bearing and King Pin Bushing Inspection
    48
  - Wheel Bearing Packing
    48
  - Wheel Bearing Adjustment
    49
  - Wheel Alignment
    49
- Section Title
  48
  - Electronic Speed Control (36V
    67
  - Electronic Speed Control (48V
    85
  - Motor
    103
- Front Suspension
  51
  - Front Shock Absorber Replacement
    51
  - Front Axle Replacement
    52
  - Axle Linkage Rod Replacement
    52
  - Front Spring Replacement
    52
  - Hub Replacement
    54
  - Wheel Bearing and Race Replacement
    54
- Steering
  56
Batteries and Charging

111
- Battery
  113
- Battery Maintenance
  113
  - At each Charging Cycle
    113
  - Electrolyte Level and Water
    114
  - Cleaning Batteries
    115
  - Battery Replacement
    115
  - Prolonged Storage
    116
  - Battery Charging
    117
  - AC Voltage
    117
- Safety
  113
- Section Title
  113
  - Electrical System
    121
- Troubleshooting
  117
  - Hydrometer
    118
  - Using a Hydrometer
    118
- Battery Charger
  119
  - Description
    119
  - Portable Charger Installation
    119
  - Charger Maintenance
    120
Brakes

131
- Section Title
  
  132
- Brakes - Rear Mechanical
  
  133
  - Brake System Overview
    133
    
    General Description
    133
    
    Equalizer Link
    133
    
    Automatic Adjuster Mechanism
    134
    
    How the Parking Brake Works
    134
    
    Compensator Assembly
    135
    
    Kick-Off Actuating Linkage
    135
  - Troubleshooting Flowchart
    136
  - Troubleshooting Table
    138
  - Troubleshooting and Inspection
    140
    
    New Vehicles
    140
    
    Troubleshooting and Inspection Procedures
    140
    
    Brake Pedal and Linkage Inspection
    140
    
    Periodic Brake Performance Test (PBPT)
    142
    
    Aggressive Stop Test
    143
    
    Wheel Brake Inspection
    144
  - Maintenance and Repairs
    146
    
    Parts Replacement Vs. Repair
    146
    
    Adjusting Brake Pedal Free Travel
    146
    
    Brake Drum Removal and Installation
    147
  - Brakes - Front Disc
    153
Battery Charger

157
- Battery Charger
  159
  - Description
    159
- Portable Charger Installation
  159
- Section Title
  159
  - Rear Suspension
    165
    
    Rear Axle
    167
  - Rear Axle
    169
  - Weather Protection
    175
    
    Top and Windshield
    177
  - Paint
    181
- On-Board Charger
  160
- Opening the Charger
  160
- Understanding the Charger
  160
- Component Replacement
  161
- Troubleshooting
  161
  - Continuity Checks
    161
  - Diode Test Procedure
    161
- Portable Charger
  164
Troubleshooting

185
- Section Title
  187
  - Electrical System
    187
  - Basic Electrical Power System Troubleshooting
    188
    
    Basic Electrical Troubleshooting for Accessories
    188
  - Suspension and Steering
    189
  - Lightning Protection and Grounding
    191
  - General Specifications
    197
    
    Industrial
    197
    
    Brakes
    199
    
    Tires
    199

E-Z-GO TERRAIN 1000 Owner's Manual (86 pages)

GASOLINE POWERED VEHICLE

Brand: E-Z-GO | Category: Utility Vehicle | Size: 14.63 MB

Table of Contents

5
- Safety
  7
  - Safety
    8
  - Notices, Cautions, Warnings, and Dangers
    9
  - General
    11
  - General Operation
    11
  - Maintenance
    12
  - Ventilation
    12
  - Labels and Pictograms
    13
- General Specifications
  19
Introduction

29
- Read All of this Manual to Become Thoroughly Familiar with this Vehicle. Pay Particular Attention to All Notices, Cautions, Warnings, and
  30
  - Features
    31
  - General Information
    31
  - Key Switch / Headlight Switch
    31
  - Low Oil Pressure Indicator Light
    32
  - Fuel Gauge
    32
  - Direction Selector
    32
  - Accelerator Pedal
    32
  - Brake and Park Brake
    32
  - Horn
    32
  - Rear View Mirror
    33
  - Front Seats
    33
  - Hip Restraint - Front
    33
  - Front Lights
    33
  - Brake Light/Turn Signal
    33
  - Volt Power Outlet
    33
  - Glove Box
    34
  - Cup Holder
    34
  - Steering Wheel
    34
  - Choke
    34
  - Rear Seat
    35
  - Hip Restraint - Rear
    35
  - Cargo Basket - if Equipped
    35
  - Gun Holder - if Equipped
    35
  - Load Bed
    35
  - Manual Lift Bed Operation
    36
  - Electric Lift Bed
    36
Operating Procedures

39
- Serial Number Location
  
  41
- Before Initial Use
  
  42
- Operating the Vehicle
  
  42
  - Run-In
    43
  - Cold Starting
    44
- Starting and Driving
  
  44
  - Starting the Vehicle
    44
  - Fuel
    45
  - Battery
    46
  - Sun Top and Windshield (if Equipped)
    46
  - Volt Power Outlet
    47
  - Terrain
    47
- Modifications to Vehicle
  
  47
- Load Bed
  
  47
- Manual Lift Bed
  
  48
- Tail Gate Operation
  
  48
Maintenance

51
- Vehicle Cleaning and Care
  55
- Common Sense Operation
  56
- Environmental Concerns
  56
- Repair
  57
  - Lifting the Vehicle
    57
- Wheels and Tires
  58
  - Tire Repair
    58
- Fuse Replacement
  60
- Light Bulb Replacement
  60
- Transporting Vehicle
  61
  - Towing
    61
  - Neutral Lock
    61
  - Hauling
    61
- Service and Maintenance
  62
- Routine Maintenance
  63
  - Tire Inspection
    63
  - Rear Axle
    63
  - Four Cycle Engine
    63
  - Checking the Oil Level
    63
- Starter/Generator Belt Tension
  67
  - Adjusting the Belt
    67
- Battery Cleaning
  68
- Brakes
  69
- Periodic Brake Test for Mechanical Brakes
  69
- Air Intake and Cooling Fins
  70
- Rear Axle
  70
  - Checking the Lubricant Level
    70
- Air Cleaner Inspection and Replacement
  71
  - Cleaning the Air Filter Element
    71
- Lubrication
  72
- Prolonged Storage
  73
- Spark Plugs
  73
- Hardware
  75
- Periodic Service Schedule
  75

E-Z-GO TERRAIN 1000 Owner's Manual (80 pages)

48 V ELECTRIC POWERED VEHICLE

Brand: E-Z-GO | Category: Offroad Vehicle | Size: 4.75 MB

Table of Contents

5
- Safety
  7
  - Safety
    8
  - Notices, Cautions, Warnings, and Dangers
    8
  - General
    10
  - General Operation
    11
  - Maintenance
    11
  - Ventilation
    12
  - Labels and Pictograms
    13
- General Specifications
  19
Introduction

25
- Read All of this Manual to Become Thoroughly Familiar with this Vehicle. Pay Particular Attention to All Notices, Cautions, Warnings, and
  26
  - Features
    27
  - General Information
    27
  - Key Switch / Headlight Switch
    27
  - State of Charge Meter
    27
  - Direction Selector
    27
  - Accelerator Pedal
    27
  - Brake and Park Brake
    28
  - Horn
    29
  - Front Seats
    29
  - Hip Restraint
    29
  - Hour Meter
    29
  - Weather Enclosure
    29
  - Glove Box
    29
  - Cup Holder
    29
  - Steering Wheel
    29
  - Charger with DC to DC Converter
    29
  - Charger Receptacle
    29
  - Ash Tray
    31
  - Utility Bed
    31
Operating Procedures

35
- Serial Number Location
  
  36
- Before Initial Use
  
  37
- Poratable Charger Installation
  
  39
  - Manual Lift Bed Operation
    39
    
    Plastic Loadbed
    39
- Operating the Vehicle
  
  40
- Precision Drive System
  
  41
  - Regenerative Braking
    41
  - Pedal-Up Braking
    41
  - Terrain
    42
  - Walk-Away Feature
    42
  - Anti-Roll Back Feature
    42
  - Anti-Stall Feature
    42
  - High Pedal Disable Feature
    42
  - Diagnostic Mode Feature
    42
- Starting and Driving
  
  43
  - Starting Vehicle on a Hill
    43
  - Coasting
    43
  - Labels and Pictograms
    44
  - Sun Top and Windshield
    44
  - Towing a Trailer
    44
Maintenance

47
- Vehicle Cleaning and Care
  51
  - Vehicle Cleaning
    51
- Common Sense Operation
  52
- Environmental Concerns
  52
- Repair
  53
  - Lifting the Vehicle
    53
- Wheels and Tires
  54
  - Tire Repair
    54
  - Wheel Installation
    55
- Fuse Replacement
  56
- Light Bulb Replacement
  56
- Vehicle Discharged Battery
  56
- Transporting Vehicle
  57
  - Towing
    57
  - Neutral Lock
    57
  - Hauling
    57
- Service and Maintenance
  58
- Routine Maintenance
  59
  - Tire Inspection
    59
  - Rear Axle
    59
  - Four Cycle Engine
    59
  - Checking the Oil Level
    59
- Starter/Generator Belt Tension
  63
  - Adjusting the Belt
    63
- Battery Cleaning
  64
- Brakes
  65
- Periodic Brake Test for Mechanical Brakes
  65
- Air Intake and Cooling Fins
  66
- Rear Axle
  66
  - Checking the Lubricant Level
    66
- Air Cleaner Inspection and Replacement
  67
  - Cleaning the Air Filter Element
    67
- Lubrication
  68
- Prolonged Storage
  69
- Periodic Service Schedule
  70
  - General Operation
    70
- Capacities and Replacement Parts
  72
- Hardware
  72
  - Declaration of Conformity
    75

E-Z-GO TERRAIN 1000 Owner's Manual (66 pages)

ELECTRIC UTILITY VEHICLES

Brand: E-Z-GO | Category: Utility Vehicle | Size: 1.77 MB

General Information
4
Table of Contents
5
Safety Information

9
- General Operation
  10
- General Safety Practices
  13
Before Initial Use

17
- Portable Charger Installation
  17
  - Fig. 2 Proper Charger Installation
    18
- On-Board Charger
  18
Controls and Indicators

18
- Key/Light Switch
  19
- Direction Selector
  19
- State of Charge Meter
  19
- Hour Meter
  19
- Accelerator Pedal
  19
- Combination Service Brake and Park Brake Pedal
  20
- Optional Front Disc Brakes
  20
- Run - Tow/Maintenance Switch (Pds Vehicles Only)
  20
- Horn
  20
- Electric Lift Switch
  21
Steel Loadbed

21
- Manual Lift Bed Operation
  21
- Electric Lift Bed Operation
  21
  - Fig. 12 Electric Lift Switch
    22
Plastic Loadbed

22
- Manual Lift Bed Operation
  22
- Tailgate Operation
  22
- Electric Lift Bed Operation
  23
  - Fig. 14 Gas Strut
    23
Operating the Vehicle

23
- Precision Drive System
  24
  - Performance Options
    24
  - Regenerative Braking
    24
  - Pedal-Up Braking
    24
  - Walk-Away Feature
    25
  - Anti-Roll Back Feature
    25
  - Anti-Stall Feature
    25
  - High Pedal Disable Feature
    25
  - Default Mode Feature
    25
- Starting and Driving
  25
- Starting Vehicle on a Hill
  25
- Coasting
  26
- Labels and Pictograms
  26
- Sun Top and Windshield
  26
- Towing a Trailer
  26
Vehicle Cleaning and Care

26
- Operation and Service Information
  27
Repair

28
- Lifting the Vehicle
  28
- Wheels and Tires
  28
  - Tire Repair
    28
  - Wheel Installation
    29
- Light Bulb Replacement
  29
- Fuse Replacement
  29
Transporting Vehicle

30
- Towing
  30
- Hauling
  30
  - Fig. 19 Headlight and Turn Signal Bulb Replacement
    30
Service and Maintenance

31
- Serial Number Plate Location
  31
- Periodic Service Schedule
  32
- Tire Inspection
  33
- Brakes
  33
  - Periodic Brake Test for Mechanical Brakes
    33
    
    Fig. 22 Typical Brake Performance Test
    34
- Hydraulic Front Disc Brakes
  34
- Rear Axle
  34
  - Checking the Lubricant Level
    34
- Lubrication
  34
  - Fig. 23 Add, Check and Drain Axle Lubricant
    35
- Pds System Test
  35
- Hardware
  35
- Capacities and Replacement Parts
  35
Batteries and Charging

35
- Safety
  35
- Battery
  36
- Battery Maintenance
  37
  - At each Charging Cycle
    37
  - Monthly
    37
  - Electrolyte Level and Water
    37
  - Battery Cleaning
    38
  - Battery Replacement
    38
    
    Fig. 28 Water Purity Table
    38
    
    Fig. 30 Preparing Acid Neutralizing Solution
    39
  - Prolonged Storage
    39
    
    Fig. 33 Freezing Point of Electrolyte
    40
- Battery Charging
  40
  - AC Voltage
    40
- Troubleshooting
  40
  - Hydrometer
    41
  - Using a Hydrometer
    41
    
    Fig. 35 Hydrometer Temperature Correction
    42
General Specifications

43
- Mpt 800
  44
- Mpt 1000
  45
- Industrial 800
  48
- Industrial 1000
  48
Limited Warranties

51
- Domestic Warranty
  52
- International Warranty
  53
Declaration of Conformity (Europe Only)

55
- Declaration of Conformity
  56
Labels and Pictograms

59

E-Z-GO TERRAIN 1000 Owner's Manual (74 pages)

48 V ELECTRIC POWERED VEHICLE

Brand: E-Z-GO | Category: Electric Vehicles | Size: 10.09 MB

Table of Contents

5
- Safety
  7
  - Safety
    8
  - Notices, Cautions, Warnings, and Dangers
    8
  - General
    10
  - General Operation
    11
  - Maintenance
    11
  - Ventilation
    12
  - Labels and Pictograms
    13
- General Specifications
  19
Introduction

25
- Read All of this Manual to Become Thoroughly Familiar with this Vehicle. Pay Particular Attention to All Notices, Cautions, Warnings, and
  26
  - Features
    27
  - General Information
    27
  - Key Switch / Headlight Switch
    27
  - State of Charge Meter
    27
  - Direction Selector
    27
  - Accelerator Pedal
    27
  - Brake and Park Brake
    28
  - Horn
    29
  - Front Seats
    29
  - Hip Restraint
    29
  - Hour Meter
    29
  - Weather Enclosure
    29
  - Glove Box
    29
  - Cup Holder
    29
  - Steering Wheel
    29
  - Charger with DC to DC Converter
    29
  - Charger Receptacle
    29
  - Ash Tray
    31
  - Utility Bed
    31
Operating Procedures

35
- Poratable Charger Installation
  
  39
- Before Initial Use
  
  39
  - Manual Lift Bed Operation
    39
    
    Plastic Loadbed
    39
- Operating the Vehicle
  
  40
- Precision Drive System
  
  41
  - Regenerative Braking
    41
  - Pedal-Up Braking
    41
  - Terrain
    42
  - Walk-Away Feature
    42
  - Anti-Roll Back Feature
    42
  - Anti-Stall Feature
    42
  - High Pedal Disable Feature
    42
  - Diagnostic Mode Feature
    42
- Starting and Driving
  
  43
  - Starting Vehicle on a Hill
    43
  - Coasting
    43
  - Labels and Pictograms
    44
  - Sun Top and Windshield
    44
  - Towing a Trailer
    44
Maintenance

47
- Vehicle Cleaning and Care
  
  49
  - Vehicle Cleaning
    49
- Repair
  
  49
  - Lifting the Vehicle
    49
- Wheels and Tires
  
  50
  - Tire Repair
    50
  - Wheel Installation
    51
- Light Bulb Replacement
  
  52
- Fuse Replacement
  
  52
- Service and Maintenance
  
  53
- Transporting Vehicle
  
  53
  - Towing
    53
  - Hauling
    53
- Routine Maintenance
  
  54
  - Tire Inspection
    54
  - Brakes
    54
- Rear Axle
  
  55
  - Checking the Lubricant Level
    55
- Periodic Brake Test for Mechanical Brakes
  
  55
- Lubrication
  
  56
- Pds System Test
  
  56
- Hardware
  
  56
- Capacities and Replacemant Parts
  
  57
- Periodic Service Schedule
  
  58
- Battery Charging and Maintenance
  
  59
  - Safety
    59
  - Battery
    60
  - Battery Maintenance
    60
  - At each Charging Cycle
    60
  - Monthly
    60
  - Electrolyte Level and Water
    60
  - Battery Cleaning
    62
  - Battery Replacement
    63
  - Battery Charging
    64
  - AC Voltage
    64
  - Troubleshooting
    64
- Hydrometer
  
  65
  - Using Hydrometer
    66
- Prolonged Storage
  
  67

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More E-Z-GO Manuals

E-Z-GO TERRAIN 1000 Manuals

E-Z-GO TERRAIN 1000 Technician's Repair And Service Manual (212 pages)

Table of Contents

Table of Contents

General Information & Routine Maintenance

List of Illustrations

Section Title

Safety

Front Suspension and Steering

Batteries and Charging

Brakes

Section Title

Brakes - Rear Mechanical

Battery Charger

Troubleshooting

E-Z-GO TERRAIN 1000 Owner's Manual (86 pages)

Table of Contents

Table of Contents

Introduction

Operating Procedures

Serial Number Location

Before Initial Use

Operating the Vehicle

Starting and Driving

Modifications to Vehicle

Load Bed

Manual Lift Bed

Tail Gate Operation

Maintenance

E-Z-GO TERRAIN 1000 Owner's Manual (80 pages)

Table of Contents

Table of Contents

Introduction

Operating Procedures

Serial Number Location

Before Initial Use

Poratable Charger Installation

Operating the Vehicle

Precision Drive System

Starting and Driving

Maintenance

E-Z-GO TERRAIN 1000 Owner's Manual (66 pages)

Table of Contents

Safety Information

Before Initial Use

Controls and Indicators

Steel Loadbed

Plastic Loadbed

Operating the Vehicle

Vehicle Cleaning and Care

Repair

Transporting Vehicle

Service and Maintenance

Batteries and Charging

General Specifications

Limited Warranties

Declaration of Conformity (Europe Only)

Labels and Pictograms

E-Z-GO TERRAIN 1000 Owner's Manual (74 pages)

Table of Contents

Table of Contents

Introduction

Operating Procedures

Poratable Charger Installation

Before Initial Use

Operating the Vehicle

Precision Drive System

Starting and Driving

Maintenance

Vehicle Cleaning and Care

Repair

Wheels and Tires

Light Bulb Replacement

Fuse Replacement

Service and Maintenance

Transporting Vehicle

Routine Maintenance

Rear Axle

Periodic Brake Test for Mechanical Brakes

Lubrication