E-Z-GO RXV GASOLINE Manuals

E-Z-GO RXV GASOLINE Manuals

Manuals and User Guides for E-Z-GO RXV GASOLINE. We have 1 E-Z-GO RXV GASOLINE manual available for free PDF download: Service & Repair Manual

E-Z-GO RXV GASOLINE Service & Repair Manual

E-Z-GO RXV GASOLINE Service & Repair Manual (190 pages)

GASOLINE POWERED GOLF CARS & PERSONAL VEHICLES; 611104

Brand: E-Z-GO | Category: Golf Cars | Size: 46.65 MB

Table of Contents

Table of Contents

5
- Safety
  2
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
  - General Operation
    8
General Information & Routine Maintenance

11
- General Information & Routine Maintenance
  13
  - Serial Number Location
    13
  - Starting the Vehicle Witha Discharged Battery
    13
- List of Illustrations
  
  14
  - Servicing the Vehicle
    14
  - Fig. 4 Initial Service Chart
    14
- Towing
  
  15
  - Fig. 5 Neutral Lock
    15
  - Routine Maintenance
    15
  - Sun Top and Windshield
    16
  - Vehicle Cleaning and Care
    16
- Hauling
  
  17
  - Winter or Prolonged Storage
    17
  - Brakes
    18
  - Fig. 6 Torque Specifications and Bolt Grades
    18
  - Fig. 7 Periodic Service Schedule
    18
  - Hardware
    18
  - Periodic Service Schedule
    18
  - Tires
    18
  - Safety
    23
    
    Before Servicing the Vehicle
    25
    
    General Maintenance
    25
    
    Important Safety Warning
    25
    
    Modifications to Vehicle
    25
    
    Lifting the Vehicle
    27
Safety

31
- Body
  31
- Section Title
  
  33
- Body
  
  33
  - General
    33
- Body Component Replacement
  
  34
  - Front Bumper
    34
  - Rocker Panels
    34
  - Floor Mat
    34
  - Cowl and Instrument Panel
    35
  - Front Splash Guard
    36
  - Sweater Basket
    36
  - Seat Back Assembly
    37
  - Fender Liner
    37
  - Rear Body
    38
  - Rear Bumper
    38
  - Rear Facing Seat & Foot Rest
    39
  - Floorboard
    41
- Body Care and Maintenance
  
  42
  - Cleaning
    42
- Painting
  
  42
  - Light Scratches
    42
  - Minor Scratches
    43
  - Larger Scratches
    43
  - Complete Panel Repair
    43
  - Wheels and Tires
    45
    
    Wheel Installation
    48
Front Suspension and Steering

49
- Maintenance
  51
- Section Title
  51
- Tire Wear Diagnosis
  51
- Wheel Alignment
  52
- Hub Assembly
  53
- Spindle Assembly
  53
- Struts
  54
- A-Arm Assembly
  55
- Clipboard and Steering Wheel
  56
- Steering Column Assembly and Yoke
  57
- Rod End / Ball Joint
  58
- Steering Box
  58
Speed Control

61
- Section Title
  
  63
- System Operation
  
  63
  - Governor Operation
    63
- Speed Control
  
  64
- Troubleshooting
  
  64
Engine

69
- Section Title
  
  71
- Powertrain Maintenance
  
  71
  - Changing the Oil
    71
  - Checking the Oil Level
    71
- Air Filter Inspection/Replacement
  
  73
  - Cleaning the Air Filter Element
    74
- Starter/Generator Belt Tension
  
  74
  - Adjusting the Belt
    75
- Starter/Generator Replacement
  
  75
- Spark Plug
  
  76
- Cooling System Cleaning
  
  76
- Four Cycle Engine
  
  77
- Cylinder Head
  
  77
  - Compression Measurement
    77
  - Rocker Cover Removal
    78
  - Valve Clearance Inspection
    78
  - Valve Clearance Adjustment
    78
  - Engine Specifications
    77
- Engine Removal
  
  79
- Drive Clutch Removal
  
  80
Fuel & Air System

83
- Section Title
  
  85
- General
  
  85
- Carburetor Operation
  
  86
  - Float System
    86
  - Pilot Jet System
    86
  - Main Jet System
    86
  - Carburetor Service
    86
  - Choke Operation
    86
  - Cleaning the Air Filter Element
    86
- Fuel System Component Service and Replacement
  
  87
  - Fuel System
    87
    
    Carburetor Removal
    87
    
    Carburetor Service
    87
    
    Choke Cable and Housing Installation
    87
    
    Choke Cable and Housing Removal
    87
    
    Carburetor Disassembly
    88
    
    Carburetor Installation
    89
    
    Float Level Alignment
    89
- Fuel Pump
  
  90
  - Fuel Pump Replacement
    90
- Fuel Lines and Filter
  
  91
- Fuel Tank Removal
  
  91
Continuously Variable Transmission (Cvt)

93
- Section Title
  
  95
- Clutches
  
  95
  - Drive Clutch
    96
  - Driven Clutch
    96
  - Increased Load
    96
  - Equilibrium
    96
  - Removing the Drive Belt
    96
  - Drive Belt Service
    96
  - Drive Clutch Removal
    96
  - Drive Clutch Installation
    98
  - Driven Clutch Removal
    98
  - Driven Clutch Repair
    98
  - Driven Clutch Assembly
    98
  - Driven Clutch Installation
    98
- General
  
  95
- Storage
  
  98
  - Direction Selector
    103
Electrical

107
- Section Title
  
  109
  - Circuits and Controls
    109
  - Generator
    109
  - Starter
    109
  - Testing Ignition Circuit
    109
  - Wiring
    109
  - Testing the Magneto
    112
  - Dvom (Digital Volt Ohm Meter)
    113
  - Testing Charging Circuit
    113
  - Testing Starting Circuit
    113
  - Troubleshooting
    116
- Storage of Battery
  
  113
- Battery Voltage Test
  
  113
  - Brakes
    123
  - Rear Suspension
    141
  - Rear Axle
    145
    
    Checking the Lubricant Level
    147
    
    Neutral Lock
    147
  - Weather Protection
    151
Troubleshooting

159
- Troubleshooting
  162
- Section Title
  
  163
- Troubleshooting
  
  163
  - Poor Low Speed Performance
    163
  - Backfiring
    164
- Fuel Accumulation in the Crankcase
  
  165
  - Erratic, Surging, or Sudden Change in Governed Speed
    165
  - Mechanical
    165
  - Operation and Application
    166
- Carburetor
  
  166
  - Poor Low Speed Performance
    166
  - Poor Fuel Economy
    166
- Starter/Generator
  
  167
  - Poor High Speed Operation
    167
  - Abnormal Combustion (Fuel Mixture)
    167
  - Loss of Power (Insufficient Fuel)
    167
  - Loss of Power (Insufficient Air)
    167
  - Starter Is Noisy
    167
  - Rectification Is Imperfect
    168
  - Generator Does Not Charge
    168
- Suspension and Steering
  
  168
  - Uneven Tire Wear
    168
  - Stiff Steering
    168
  - Play in Steering
    168
  - Steering Pulls to One Side
    169
- Brake System
  
  169
  - Neither Wheel Locks When Park Brake Is Latched
    170
  - Neither Wheel Locks
    170
  - Grabbing Brakes (over Sensitive)
    170
  - Parking Brake Hard to Latch
    170
  - Parking Brake will Not Stay Latched
    170
  - Limited Warranty
    173
    
    Section Title
    173
  - General Specifications
    179

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