Copystar CS-1530 Manuals

Manuals and User Guides for Copystar CS-1530. We have 1 Copystar CS-1530 manual available for free PDF download: Service Manual

Copystar CS-1530 Service Manual

Copystar CS-1530 Service Manual (512 pages)

Brand: Copystar | Category: All in One Printer | Size: 4.65 MB

Table of Contents

Table of Contents

8
- Service Manual
  1
- Safety Precautions
  3
- Installation Precautions
  5
- Specifications 1
  6
- Specifications
  12
- Parts Names and Their Functions
  16
  - Copier
    16
  - Operation Panel
    17
- Machine Cross Section
  19
- Drive System
  20
  - Drive System 1 (Optical Section)
    20
Drive System 2 (Drive Motor Drive Train)

21
- Developer and Toner
  22
- Drum
  22
- Installation Environment
  22
- Unpacking and Installation
  24
  - Installation Procedure
    24
- Setting Initial Copy Modes
  36
- Copier Management
  37
  - Using the Copier Management Mode (15 Cpm Copier)
    37
  - Setting Department Management Items
    38
  - Copy Default
    38
  - Using the Copier Management Mode (20 Cpm Copier)
    41
  - Setting Department Management Items
    42
  - Copy Default
    42
  - Machine Default
    43
  - Language
    44
- Installing the Key Counter (Option)
  45
- Installing the Original Size Detection Sensor (Option for the Metric Specifications of the 15 Cpm Copier Only)
  47
- Installing the Drawer Heater (Option)
  48
- Maintenance Mode
  50
- Paper Misfeed Detection
  153
  - Paper Misfeed Indication
    153
  - Paper Misfeeds 1
    153
  - Paper Misfeed Detection Conditions
    155
  - Paper Misfeeds 1
    155
  - Paper Misfeeds
    160
- Self-Diagnosis
  164
  - Self-Diagnostic Function
    164
  - Self-Diagnostic Codes
    164
  - Gear
    165
- Image Formation Problems
  169
  - Image Is too Light
    169
  - Background Is Visible
    169
  - Gear
    173
  - Gear
    177
    
    Abnormal Noise Is Heard
    182
    
    Multiple Sheets of Paper Are Fed at One Time
    182
    
    Paper Jams
    182
    
    The Scanner Does Not Travel
    182
    
    Toner Drops on the Paper Conveying Path
    182
  - Gear
    182
  - Precautions for Assembly and Disassembly
    183
    
    Precautions
    183
    
    Running a Maintenance Item
    184
  - Paper Feed Section
    185
    
    Detaching and Refitting the Upper and Lower Paper Feed Pulleys
    185
    
    Detaching and Refitting the Bypass Paper Feed Pulley
    188
    
    Detaching and Refitting the Left Registration Cleaner Assembly
    190
    
    Detaching and Refitting the Right Registration Cleaner Assembly
    190
    
    Detaching and Refitting the Bypass Paper Width Switch
    191
    
    Adjusting the Leading Edge Registration of Image Printing
    192
    
    Adjustment after Roller and Clutch Replacement
    192
    
    Adjusting the Leading Edge Registration for Memory Image Printing
    194
    
    Adjusting the Center Line of Image Printing
    195
    
    Adjusting the Margins for Printing
    197
    
    Adjusting the Amount of Slack in the Paper
    199
  - Optical Section
    201
    
    Detaching and Refitting the Exposure Lamp
    201
    
    Detaching and Refitting the Scanner Wires
    202
    
    Detaching the Scanner Wires
    202
    
    Fitting the Scanner Wires
    203
    
    Detaching and Refitting the Laser Scanner Unit
    206
    
    Adjusting the Skew and Vertical Shifting of the Laser Scanner Unit
    208
    
    Adjusting the Skew of the Laser Scanner Unit
    208
  - Gear
    208
    
    Adjusting the Vertical Shifting of the Laser Scanner Unit
    209
    
    Detaching and Refitting the ISU (Reference)
    210
    
    Adjusting the Position of the ISU (Reference)
    212
    
    Adjusting the Longitudinal Squareness (Reference)
    213
    
    Adjusting Magnification of the Scanner in the Main Scanning Direction
    214
    
    Adjusting Magnification of the Scanner in the Auxiliary Scanning Direction
    216
    
    Adjusting the Scanner Leading Edge Registration
    218
    
    Adjusting the Scanner Center Line
    219
    
    Adjusting the Margins for Scanning an Original on the Contact Glass
    220
  - Main Charging Section
    222
    
    Detaching and Refitting the Charger Assembly
    222
    
    Replacing the Tungsten Wire (Reference)
    223
  - Drum Section
    225
    
    Detaching and Refitting the Drum
    225
  - Gear
    225
  - Developing Section
    226
    
    Adjusting the Position of the Doctor Blade (Reference)
    226
  - Transfer Section
    227
    
    Detaching and Refitting the Transfer Roller Assembly
    227
  - Cleaning Section
    228
    
    Detaching and Refitting the Cleaning Blade
    228
  - Gear
    228
    
    Detaching and Refitting the Cleaning Lower Seal Assembly
    229
    
    Detaching and Refitting the Drum Separation Claw Assemblies
    229
    
    Detaching and Refitting the Fixing Unit
    230
    
    Detaching and Refitting the Fixing Unit Thermistor
    231
    
    Detaching and Refitting the Heat Roller Separation Claws
    231
    
    Detaching and Refitting the Fixing Heater
    232
    
    Detaching and Refitting the Heat Roller
    233
    
    Detaching and Refitting the Press Roller
    235
  - Replacing the Main PCB
    236
  - Upgrading the Firmware on the Main PCB
    238
  - Upgrading the Firmware on the Operation Unit PCB (20 Cpm Copier Only)
    240
  - Adjustment-Free Variable Resistors (VR)
    241
  - Paper Feed Section
    242
  - Main Charging Section
    245
  - Optical Section
    247
    
    Original Scanning
    248
    
    Image Printing
    249
  - Developing Section
    251
    
    Formation of Magnetic Brush
    252
    
    Toner Density Control
    253
    
    Toner Density Detection by the Toner Sensor
    253
    
    Correcting the Toner Sensor Control Voltage
    254
    
    Correcting Toner Output Voltage
    255
  - Transfer and Separation Section
    256
  - Cleaning Section
    258
  - Charge Erasing Section
    259
  - Fixing Section
    260
  - Electrical Parts Layout
    262
    
    Pcbs
    262
    
    Switches and Sensors
    263
    
    Motors
    265
    
    Other Electrical Components
    266
  - Power Source PCB
    267
  - Main PCB
    270
  - CCD Pcb
    280
  - Laser Diode PCB
    281
  - Timing Chart No. 5
    286
  - Timing Chart No. 7
    288
  - Timing Chart No. 9
    290
  - Maintenance Parts List
    294
  - Periodic Maintenance Procedures
    295
Stdf-3

301
- Specifications
  303
  - Part Names and Their Functions
    304
  - Machine Cross Section
    305
  - Drive System
    306
  - Unpacking
    307
  - Original Misfeed Detection
    308
    
    Original Misfeed Indication
    308
    
    Original Misfeed Detection Condition
    309
    
    An Original Jams in the DF During Copying (no Original Feed)
    310
    
    Original Misfeeds
    310
  - Electrical Problems
    313
    
    The Original Feed Motor Does Not Operate
    313
  - Mechanical Problems
    314
    
    No Primary Original Feed
    314
    
    No Secondary Original Feed
    314
    
    Originals Jam
    314
  - Precautions for Assembly and Disassembly
    315
    
    Precautions
    315
  - Procedure for Assembly and Disassembly
    316
    
    Detaching and Refitting the DF Forwarding Pulley and DF Original Feed Pulley
    316
    
    Detaching and Refitting the DF Separation Pulley
    317
    
    Adjusting the Lateral Squareness of the DF
    318
    
    Adjusting the DF Magnification
    319
    
    Adjusting the DF Center Line
    321
    
    Adjusting the DF Leading Edge Registration
    323
    
    Adjusting the Scanning Start Position When the DF Is Used
    323
    
    Adjusting the DF Trailing Edge Registration
    325
    
    Adjusting the Margins for Scanning the Original from the DF
    327
  - Mechanical Construction
    329
    
    Original Feed Mechanism
    329
    
    Original Feed Timing
    331
Electrical Parts Layout

343
- Specifications
  344
- Part Names and Their Functions
  345
- Machine Cross Section
  346
- Drive System
  347
- Unpacking
  348
- Paper Misfeed Detection
  349
  - Paper Misfeed Indication
    349
  - Paper Misfeed Detection Condition
    350
  - Paper Misfeeds
    351
- Electrical Problems
  352
  - The Feedshift Solenoid Does Not Operate
    352
- Mechanical Problems
  353
  - Paper Jams
    353
  - Abnormal Noise Is Heard
    353
- Construction of each Section
  354
  - Switching the Paper Path
    355
- Electrical Parts Layout
  356
- Periodic Maintenance Procedures
  357
Table of Contents

359
- Part Names and Their Functions
  361
- Machine Cross Section
  362
  - Feedshift Section
    362
  - Duplex Unit
    362
- Unpacking
  365
- Paper Misfeed Detection
  366
  - Paper Misfeed Indication
    366
  - Paper Misfeed Detection Conditions
    367
  - Paper Misfeeds
    368
- Electrical Problems
  369
  - The Feedshift Solenoid Does Not Operate
    369
  - The Feedshift Motor Does Not Operate
    369
- Mechanical Problems
  370
  - Paper Jams
    370
  - Abnormal Noise Is Heard
    370
- Precautions for Assembly and Disassembly
  371
  - Precautions
    371
- Procedure for Assembly and Disassembly
  372
- Feedshift Section
  375
  - Paper Conveying Operation in the Feedshift Section
    376
- Duplex Unit
  377
- Electrical Parts Layout
  378
- Periodic Maintenance Procedures
  380
F-2205/Ad-62

382
- Specifications
  384
- Part Names and Their Functions
  385
  - Finisher
    385
  - Duplex Unit
    386
- Machine Cross Section
  387
  - Finisher
    387
  - Duplex Unit
    388
- Drive System
  389
  - Finisher
    389
  - Duplex Unit
    390
- Unpacking
  391
- Paper Misfeed Detection
  393
  - Paper Misfeed Indication
    393
  - Paper Misfeed Detection Condition
    394
    
    Finisher
    394
    
    Duplex Unit
    395
  - Paper Misfeeds
    396
    
    Batch Ejection 1)
    396
    
    Batch Ejection 2)
    396
    
    Finisher
    396
    
    Conveying Section 1)
    397
    
    Conveying Section 2)
    397
    
    Duplex Unit
    397
- Self-Diagnosis
  398
  - Self-Diagnostic Function
    398
  - Self-Diagnostic Codes
    399
- Electrical Problems
  401
  - Finisher
    401
    
    The Feedshift Solenoid Does Not Operate
    401
    
    The Pickup Solenoid Does Not Operate
    401
  - Duplex Unit
    403
    
    The Duplex Feedshift Solenoid Does Not Operate
    403
- Mechanical Problems
  404
  - Finisher
    404
    
    Paper Jams
    404
    
    Abnormal Noise Is Heard
    405
  - Duplex Unit
    405
    
    Paper Jams
    405
- Precautions for Assembly and Disassembly
  406
  - Precautions
    406
- Finisher
  407
- Duplex Unit
  410
- Feedshift Section
  413
  - Paper Conveying Operation in Sort Mode
    414
  - Switchback Operation in Duplex Mode
    415
- Intermediate Tray Section
  416
  - Paper Registration on the Intermediate Tray
    417
- Eject Section
  418
- Stapler Section
  419
- Duplex Unit
  420
  - Switching the Paper Path in the Duplex Unit
    421
- Electrical Parts Layout
  422
  - Finisher
    422
  - Duplex Unit
    425
- Main PCB
  426
- Periodic Maintenance Procedure
  434
Fax System (B)

437
- Parts Names and Their Functions
  441
  - Copier
    441
  - Operation Panel
    442
- Unpacking
  446
- Setting and Registering Data
  447
  - Settings
    447
  - Registration
    449
- Installing the Optional Add-On Memory
  450
- Installing the Handset (Optional for 120 V Specifications Only)
  451
- Maintenance Mode
  452
  - Maintenance Mode Item List
    452
  - Contents of Maintenance Mode Items
    455
- Error Code
  486
  - Error Codes
    486
    
    Error Code
    487
    
    Table of General Classification
    487
    
    U004XX Error Code Table
    487
    
    U006XX Error Code Table
    489
    
    U008XX Error Code Table
    490
    
    U009XX Error Code Table
    490
    
    U011XX Error Code Table
    493
    
    U017XX Error Code Table
    495
    
    U018XX Error Code Table
    495
    
    U044XX Error Code Table
    495
- Self Diagnosis
  496
  - Updating the Firmware
    498
    
    Updating the Firmware on the Fax Control PCB
    498
  - Fax Control PCB
    499
  - Ncu Pcb
    503
  - Fax Operation Unit PCB
    507
  - Auxiliary Power Source PCB
    509

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