Chevrolet 5.7L Corvette 2004 Manuals

Manuals and User Guides for Chevrolet 5.7L Corvette 2004. We have 1 Chevrolet 5.7L Corvette 2004 manual available for free PDF download: Shop Manual

Chevrolet 5.7L Corvette 2004 Shop Manual

Chevrolet 5.7L Corvette 2004 Shop Manual (1000 pages)

Brand: Chevrolet | Category: Engine | Size: 16.13 MB

Table of Contents

Specifications
1
Component Locator
28
Engine Identification
40
Diagnostic Information and Procedures
41
Engine Noise on Start-Up, but Only Lasting a few Seconds
46
Upper Engine Noise, Regardless of Engine Speed
47
Lower Engine Noise, Regardless of Engine Speed
48
Engine Noise under Load
49
Engine will Not Crank - Crankshaft will Not Rotate
50
Coolant in Combustion Chamber
51
Coolant in Engine Oil
52
Engine Compression Test
53
Cylinder Leakage Test
54
Oil Consumption Diagnosis
56
Oil Pressure Diagnosis and Testing
56
Oil Leak Diagnosis
58
Drive Belt Tensioner Diagnosis
74
Description and Operation
74
Drive Belt System Description
75
Engine Component Description
76
Lubrication Description
80
Cleanliness and Care
82
Separating Parts
83
Replacing Engine Gaskets
84
Use of Room Temperature Vulcanizing (Rtv) and Anaerobic Sealer
85
Special Tools and Equipment
86
Engine Performance
101
Repair Instructions
101
Engine Mount Inspection
113
Intake Manifold Replacement
141
Valve Lifter Replacement
286
Crankshaft Balancer Replacement
292
Engine Front Cover Replacement
310
Crankshaft Rear Oil Seal Replacement
317
Oil Filter Adapter Replacement
328
Oil Pan Replacement
341
Camshaft Replacement
394
Engine Replacement
418
Draining Fluids and Oil Filter Removal
492
Engine Flywheel Removal
503
Oil Level Indicator and Tube Removal
509
Water Pump Removal
516
Engine Performance
517
Repair Instructions
517
Throttle Body Removal
517
Intake Manifold Removal
522
Valve Rocker Arm and Push Rod Removal
546
Valve Lifter Removal
553
Oil Pan Removal
559
Engine Front Cover Removal
568
Camshaft Removal
579
Piston, Connecting Rod, and Bearing Removal
582
Cylinder Boring and Honing
606
Piston and Connecting Rod Disassemble
649
Piston and Connecting Rod Assemble
679
Camshaft Bearing Removal
693
Camshaft Bearing Installation
708
Cylinder Head Disassemble
722
Cylinder Head Cleaning and Inspection
729
Valve Guide Reaming/Valve and Seat Grinding
735
Cylinder Head Assemble
748
Oil Pump Disassemble
755
Oil Pump Assemble
768
Intake Manifold Cleaning and Inspection
798
Water Pump Cleaning and Inspection
814
Thread Repair
815
Piston, Connecting Rod, and Bearing Installation
866
Camshaft Installation
876
Crankshaft Rear Oil Seal Installation
898
Engine Front Cover Installation
900
Oil Pan Installation
910
Valve Lifter Installation
924
Valve Rocker Arm and Push Rod Installation
941
Intake Manifold Installation
962
Throttle Body Installation
973
Water Pump Installation
975
Oil Level Indicator and Tube Installation
984
Engine Flywheel Installation
989

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