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PLASMA PROF 164 HQC
Cebora PLASMA PROF 164 HQC Manuals
Manuals and User Guides for Cebora PLASMA PROF 164 HQC. We have
2
Cebora PLASMA PROF 164 HQC manuals available for free PDF download: Instruction Manual, Service Manual
Cebora PLASMA PROF 164 HQC Instruction Manual (148 pages)
Brand:
Cebora
| Category:
Welding System
| Size: 13.17 MB
Table of Contents
Italiano
2
Table of Contents
2
1 Precauzioni DI Sicurezza
3
2 Dati Tecnici
4
Descrizione Generale Dell'impianto
4
Generatore Plasma Prof 164 HQC
6
Unità DI Accensione HV18
7
Gas Console PGC-1 E
8
Console Valvole PVC-1 E PVC-2
10
Torcia CP250G
11
3 Installazione
12
Disimballo E Assemblaggio
12
Collegamento del Generatore Plasma Prof 164 HQC
13
Collegamento del Pantografo CNC
16
Collegamento Della Gas Console PGC1-PGC2
19
Collegamento Della Torcia CP250G
20
Requisiti del Liquido Refrigerante
21
4 Impiego
22
Descrizione del Pannello del Generatore
22
Descrizione del Pannello Della Gas Console
23
Preparazione Ed Esecuzione del Taglio (CUT)
24
Qualità del Taglio
26
Preparazione Ed Esecuzione Della Marcatura (MARK)
27
Esecuzione del Test DI Tenuta Gas (TEST)
28
Codici DI Errore
29
5 Lista Ricambi
30
Generatore Plasma Prof 164 HQC - Art. 954
30
Unità DI Accensione HV18 - Art.472
32
Gas Console PGC1-2 - Art.477
34
Console Valvole PVC-1 - Art.475
36
Console Valvole PVC-2 - Art.474
37
6 Schemi Elettrici
38
Schema Elettrico del Generatore Art. 954
38
Schema Elettrico Dell'unità Accensione Art. 472
39
Schema Elettrico Della Gas Console Art. 477
40
Schema Elettrico Della Console Valvole PVC-1 Art. 475
41
Schema Elettrico Della Console Valvole PVC-2 Art. 474
41
Schema Elettrico del Gruppo DI Raffreddamento
41
7 Appendice
42
MSDS del Liquido DI Raffreddamento
42
English
46
1 Safety Precautions
47
2 Technical Specifications
48
General Description of the System
48
Plasma Prof 164 HQC Power Source
50
HV18 Starter Unit
51
Gas Console PGC-1 and
52
PVC Valve Console
54
Torch CP250G
55
3 Installation
56
Unpacking and Assembly
56
Connecting the Power Source Plasma Prof 164 HQC
57
Connecting the CNC Pantograph
60
Connecting the Gas Console PGC1-PGC2
62
Connecting the Torch CP250G
64
Requirements for the Coolant
65
4 Use
66
Description of the Power Source Panel
66
Description of the Gas Console Panel
67
Preparing and Executing Cutting (CUT)
68
Cutting Quality
70
Preparing and Executing Marking (MARK)
71
Conducting the Gas Seal Test (TEST)
72
Error Codes
73
5 Part List
74
Power Source Plasma Prof 164 HQC - Art. 954
74
Ignition Unit HV18 - Art.472
76
Gas Console PGC1-2 - Art.477
78
Gas Valves PVC-1 - Art.475
80
Gas Valves PVC-2 - Art.474
81
6 Wiring Diagrams
82
Power Source Wiring Diagram Art. 954
82
Ignition Unit Wiring Diagram Art. 472
83
Gas Console Wiring Diagram Art. 477
84
Valve Unit Wiring Diagram for PVC-1 Art. 475
85
Valve Unit Wiring Diagram for PVC-2 Art. 474
85
Cooling Unit Wiring Diagram
85
7 Appendix
86
MSDS of the Coolant
86
Deutsch
92
1 Sicherheitshinweise
93
2 Technische Daten
94
Allgemeine Beschreibung der Anlage
94
Stromquelle Plasma Prof 164 HQC
96
Zündgerät HV18
97
Gaskonsole PGC-1 und
98
Ventilkonsolen PVC-1 und PVC-2
100
Brenner CP250G
101
3 Installation
102
Auspacken und Zusammenbauen
102
Anschluss der Stromquelle Plasma Prof 164 HQC
103
Anschluss des CNC-Pantographen
106
Anschluss der Gaskonsole PGC1-PGC2
108
Anschluss des Brenners CP250G
110
Anforderungen an die Kühlflüssigkeit
111
4 Betrieb
112
Beschreibung des Bedienfelds der Stromquelle
112
Beschreibung des Bedienfelds der Gaskonsole
113
Vorbereitung und Ausführung des Schneidprozesses (CUT)
114
Schnittqualität
116
Vorbereitung und Ausführung des Markierprozesses (MARK)
117
Ausführung der Gasdichtigkeitsprüfung (TEST)
118
Fehlercodes
119
5 Ersatzteilliste
120
Stromquelle Plasma Prof 164 HQC - Art. 954
120
Zündgerät HV18 - Art. 472
122
Gaskonsole PGC1-2 - Art. 477
124
Ventilkonsole PVC-1 - Art. 475
126
Ventilkonsole PVC-2 - Art. 474
127
6 Schaltpläne
128
Schaltplan der Stromquelle Art. 954
128
Schaltplan des Zündgeräts Art. 472
129
Schaltplan der Gaskonsole Art. 477
130
Schaltplan der Ventilkonsole PVC-1 Art. 475
131
Schaltplan der Ventilkonsole PVC-2 Art. 474
131
Schaltplan des Kühlaggregats
131
7 Anhang
132
Sicherheitsdatenblatt der Kühlflüssigkeit
132
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Cebora PLASMA PROF 164 HQC Service Manual (55 pages)
Brand:
Cebora
| Category:
Welding System
| Size: 2.05 MB
Table of Contents
Table of Contents
2
1 General Information
4
Introduction
4
General Service Policy
4
Safety Information
4
Electromagnetic Compatibility
4
2 System Description
5
Introduction
5
Plasma PROF 164 HQC System
5
Technical Specifications
5
Description of Plasma PROF 164 HQC System
5
Description of Power Source Art. 954
6
Description of Starter Unit HV18 Art. 472
8
Description of Gas Console PGC1-2 Art. 477
9
Diagram of the Gas Console PGC1-2 Art. 477 Pneumatic System
9
Description of PVC Valve Console Art. 478
10
Diagram of PVC Valve Console Art. 478 Pneumatic System
10
Description of Torch CP250G Art. 1236
11
Layout of Torch CP250G Art. 1236 Circuits
11
3 Maintenance
12
Periodic Inspection, Cleaning
12
Operating Sequence
12
Power Source Commands and Signals
12
Gas Console Commands and Signals
13
Power Source Operation
13
Troubleshooting
16
The Power Source Does Not Start, Operator Panels on Power Source and Gas Console off
16
Power Source Powered, Operator Panels on Power Source and Gas Console On, Fan (20) Stopped
19
Power Source Powered, Display and Signals Does Not Indicate the Correct Values
21
The Start Command Produces no Effect
22
No Gas Flows from the Torch
23
Gas Flows from the Torch, the Pilot Arc Does Not Light (Nozzle Voltage Missing)
25
Gas Flows from the Torch, the Pilot Arc Does Not Light (High Frequency Missing)
26
In Open Circuit Operation, the Output Voltage Is Not Regular
27
Irregular Pilot Arc Starts, Unstable Pilot Arc
29
Transfer Arc Does Not Take Place or Is too Weak for Cutting
30
Cooling Unit Does Not Work Correctly
32
Error Codes and Alarm Signals
34
02 - Hardware Lockup
34
06 - Communication Error on CAN Bus
34
07 - "Rob" "Int" Flashing on Displays (B) (C) of the Power Source and (F) (M) on Gas Console
34
Operating Permission from System (Interlock)
34
39 - Nozzle Current Transducer Reading Error
35
40 - Hazardous Voltage
35
49 - Nozzle Current During Cutting
36
50 - Torch Adapter Protection Not Inserted
36
51 - Torch Not Recognized
37
52 - "Trg" on Display (B) of the Power Source and (F) of the Gas Console. Start Button Pressed at Power Source Start-Up
37
53 - "Trg" on Display (B) of the Power Source and (F) of the Gas Console. Start Button Pressed While Resetting the Operating Mode
38
55 - Electrode Finished
38
74 - "TH""1" on Displays (B) (C) of the Power Source and (F) (M) of the Gas Console. High
39
Temperature of the Igbt Group on Pilot Arc Board (58) or of the Transformer (27)
39
75 - "H2O" on Display (B) of the Power Source and Display (F) of the Gas Console. Insufficient Flow of the Cooling Liquid
39
76 - "H2O""N.C." on Displays (B) (C) of the Power Source and (F) (M) of the Gas Console. Cooling Unit Not Connected
39
78 - Gas Pressure Low
39
79 - Gas Pressure High
39
80 - "Opn" on Display (B) of the Power Source and Display (F) of the Gas Console. Guard on Power Source or HV18 Module Open
40
81 - Gas Console Not Connected
41
82 - ATEX Gas Console Not Connected
41
83 - Nozzle Protection or Torch Disconnected
42
90 - "Rob" Flashing on Display (B) of the Power Source and Display (F) on Gas Console. Emergency Stop Originating from the System (Pantograph or Robot)
42
4 Components List
43
Plasma PROF 164 HQC : See File Esp164.Pdf Enclosed at the End of the Manual
43
Components Table : See File Esp164.Pdf Enclosed at the End of the Manual
43
5 Electrical Diagrams
43
Plasma PROF 164 HQC : See File Sche164.Pdf Enclosed at the End of the Manual
43
Waveforms
43
Reference Signal for Pilot Arc Current (Par. 3.3.8)
43
Feedback Signal of the Power Source Output Current (Par. 3.3.8)
43
Feedback Signal of the Nozzle Current (Par. 3.3.10)
43
Fuse Board (50), Code 5.602.257
44
Pre-Charge Board (45), Code 5.602.242
45
Control Board (38), Code 5.602.239
46
Settings Board (54), Code 5.602.237
48
Pilot Arc Board (58), Code 5.602.255
49
Torch Board (42), Code 5.602.266
50
Panel Board (38), Code 5.602.240
51
RC Board (48), Code 5.602.251
51
Remote Board (59), Code 5.602.252
52
Control Box Board (5), Code 5.602.033 (on Module HV18)
53
HF Board (2), Code 5.602.034 (on Module HV18)
53
Solenoid Valve Board (2), Code 5.602.245 (on Gas Console)
54
Panel Board (20), Code 5.602.244 (on Gas Console)
55
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