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68G5-105 Series
Carrier 68G5-105 Series Manuals
Manuals and User Guides for Carrier 68G5-105 Series. We have
1
Carrier 68G5-105 Series manual available for free PDF download: Operation & Service Manual
Carrier 68G5-105 Series Operation & Service Manual (56 pages)
68G5-105 Series;
Brand:
Carrier
| Category:
Air Conditioner
| Size: 1.31 MB
Table of Contents
Service Manual
2
Safety Summary
3
Table of Contents
5
Description
9
Introduction
9
General Description
10
Condenser Assembly
10
Compressor Assembly
12
Evaporator Assemblies
12
Main Control Box
15
System Operating Controls (Upper Left Hand Switch Panel)
16
Parcel Rack On/Off
16
Other Carrier Supplied Items
17
Refrigeration System Component Specifications
17
Electrical Specifications - Woundfield Motors
17
Electrical Specifications-Main Controller Input Sensors and Transducers
17
Thermostatic Expansion Valve
17
Safety Devices
18
Heating (Engine Coolant) Flow Cycle
19
Air Conditioning Refrigerant Cycle
20
Air Conditioning Refrigerant Flow Diagram
21
Electronic Automatic Control Data Flow
22
Electronic Automatic Control Data Flow Block Diagram
22
Operation
23
Starting, Stopping and Operating Instructions
23
Operating Controls
23
HVAC Power to Controller
24
Starting
24
Activating Defrost
25
Active Alarm
25
Diagnostics (Parameters)
25
Stopping
25
Pre-Trip Inspection
25
System Description
25
Pull up and Pull down Modes
25
Main Controller Automatic Control Sequence
26
Auxiliary Heater Control
27
Bypass Heat Valve Control
27
Compressor Unloader Control
27
Condenser Fan Speed Control
27
Driver's Area Evaporator Fan Speed Selection
27
Humidity Control
27
Passenger Area Evaporator Fan Speed Selection
27
Alarm Description
28
Communications (Driver Display - Controller)
28
Compressor Clutch Control
28
Hour Meters
28
Input Processing
28
RAM Air Control
28
Self Tests
28
Staging
28
Startup
28
Driver Display Panel Alarm Message Definition
29
Abnormal Noises or Vibrations
33
Abnormal Pressures
33
System Runs but Has Insfficient Cooling
33
System will Not Cool
33
Control System Malfunction
34
Expansion Valve Malfunction
34
No Evaporator Air Flow or Restricted Air Flow
34
No or Insufficient Heating
34
Troubleshooting
29
Service
35
Maintenance Schedule
35
Suction and Discharge Service Valves
35
Installing Manifold Gauges
36
Installing R-134A Manifold Guage Set
36
Pumping the System down or Removing the Refrigerant Charge
36
System Pumpdown
36
Removing the Refrigerant Charge
36
Refrigerant Removal from an Inoperative Compressor
37
Pump down an Operable Compressor for Repair
37
Refrigerant Leak Check
38
Evacuation and Dehydration
38
General
38
Preparation
38
Procedure for Evacuation and Dehydrating System
38
Refrigerant Service Connections
39
Adding Refrigerant to System
40
Checking Refrigerant Charge
40
Adding Full Charge
40
Adding Partial Charge
40
Checking for Noncondensibles
40
Checking and Replacing High Pressure Cutout Switch
41
Replacing High Pressure Switch
41
Checking High Pressure Switch
41
Filter-Drier
41
To Check Filter Drier
41
To Replace Filter Drier
41
Thermostatic Expansion Valve
41
To Check/Measure Superheat
42
Model 05G Compressor Maintenance
42
Removing the Compressor
42
Thermostatic Expansion Valve Bulb and Thermocouple Installation
42
Re--Installing the Compressor
43
Compressor Unloaders
43
Compressor Oil Level
44
Adding Oil with Compressor in System
44
Adding Oil to Service Replacement Compressor
44
Removing Oil from the Compressor
44
Manifold Gauge Set (R--134A)
44
Temperature Sensor Checkout
45
Humidity Sensor Checkout
45
Suction and Discharge Pressure Transducer Checkout
45
Replacing Sensors and Transducers
46
Servicing Main Evaporator Blower Assembly
46
Accessing Main Evaporator Motor Brushes
46
Servicing Motor Brushes
46
Servicing the Main Evaporator and Heater Coil
47
Removing the Condenser Assembly
47
Servicing the Condenser Coil
47
Servicing the Condenser Motor
47
Servicing the Driver Control Box
47
Servicing the Driver Evaporator
48
Access Cover Removal
48
Air Filter Removal
48
Removal of Evaporator/Heater Coil Assembly
48
RAM Air Actuator Removal
48
Servicing the Parcel Rack Evaporator
48
Motor Removal
48
Removal of Parcel Rack Evaporator Coil
48
Electrical Schematic Diagrams
50
Electrical Schematic Diagram Legend and Symbols
51
Electrical Schematic Diagram
52
Electrical Schematic Diagram
54
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