BRP Sea-Doo RXP Series Manuals

BRP Sea-Doo RXP Series Manuals

Manuals and User Guides for BRP Sea-Doo RXP Series. We have 1 BRP Sea-Doo RXP Series manual available for free PDF download: Shop Manual

BRP Sea-Doo RXP Series Shop Manual

BRP Sea-Doo RXP Series Shop Manual (250 pages)

Brand: BRP | Category: Boat | Size: 33.57 MB

Table of Contents

Table of Contents

3
- Safety Notice
  9
- Important Safety Precautions
  9
- Vehicle Information
  11
- Introduction
  11
- Manual Information
  12
- Fastener Information
  16
- Maintenance
  25
- Periodic Maintenance Schedule
  25
- Engine
  27
- Water-Flooded Engine
  27
- Propulsion System
  27
- Fuel System
  27
- Procedures
  27
- Storage Procedure
  27
- Electrical System
  28
- Engine Compartment
  28
- Body and Hull
  29
- Preseason Preparation
  31
- Submerged Watercraft
  33
- Procedures
  33
- Special Procedures
  33
- Towing the Watercraft in Water
  33
- General
  33
- Drowned Mode
  35
- Capsized Watercraft
  35
- Engine
  37
- Engine Removal and Installation
  37
- Engine Mounts
  37
- Air Intake System
  39
- Engine
  40
- Procedures
  40
- Air Intake Silencer
  40
- Air Intake Tube
  43
- Exhaust System
  45
- Exhaust System Flushing
  46
- System Description
  46
- Maintenance
  46
- General
  46
- Procedures
  47
- Exhaust Gas Temperature Sensor (Egts)
  47
- Muffler
  48
- Exhaust Hoses
  50
- Resonator
  51
- Cooling System - Vehicle
  53
- General
  59
- Maintenance
  59
- Engine Coolant
  59
- Inspection
  61
- Cooling System Leak Test
  61
- Troubleshooting
  61
- Clamps
  62
- Procedures
  62
- Pressure Cap
  62
- ENGINE (Cont'D)
  62
- Intercooler
  65
- Maintenance
  66
- Intercooler Flushing
  66
- Procedures
  66
- Sacrificial Anode
  66
- Intercooler
  66
- Engine Management System (Ems)
  69
- Electronic Management Systems
  69
- General
  70
- System Description
  70
- Controller Area Network (Can)
  73
- General
  73
- Troubleshooting
  74
- Diagnostic Tips
  74
- Troubleshooting
  75
- Communication Problems
  75
- General
  75
- Communication Tools
  75
- Diagnostic and Fault Codes
  77
- General
  77
- Monitoring System
  77
- Fault Codes
  80
- System Description
  81
- General
  81
- INTELLIGENT THROTTLE CONTROL (Itc)
  81
- Fuel System
  81
- Operating Modes
  83
- Procedures
  83
- Throttle Accelerator Sensor (Tas)
  83
- Mode/Speed Control Switch
  84
Fuel Tank and Fuel Pump

87
- Ecm Adapter Tool
  90
- Fluke 115 Multimeter
  90
- Fuel Pump Module Socket
  90
- General
  90
- System Description
  90
- Vacuum/Pressure Pump
  90
- Fuel Tank Leak Test
  92
- Fuel Tank Test Cap
  92
- Inspection
  92
- Fuel Tank Cap Leak Test
  93
- Vented Cap Test Adapter (Threaded)
  93
- Fuel Hose Adapter
  94
- Fuel Pump Pressure Test
  94
- Fuel System High Pressure Leak Test
  94
- Pressure Gauge
  94
- Fuel Hoses and Oetiker Clamps
  95
- Procedures
  95
- Fuel Pump
  96
- Oetiker Plier
  96
- Fuel Filter
  99
- Diagnostic Harness
  100
- Fuel Level Sensor
  100
- Fuel Tank
  105
- Electrical System
  109
- Fuse Box (Fb)
  109
- General
  109
- Ground Locations
  109
- Overview
  109
- Power Distribution and Grounds
  109
- Wiring Harness and Connectors
  111
- General
  114
- Data Link Connector (Deutsch)
  115
- Procedures
  115
- Ecm Connector (Molex)
  116
- Ds, Sts, Fp, Tas, Brls, Fb, Msl, Msr Connectors (Delphi/Packard)
  119
- Msl, Msr Connectors (Delphi)
  119
- Acc, Ssic, Hic, Hic1,Hic2 (Molex)
  120
- Voltage Regulator/Rectifier Connector (Furukawa)
  122
- Battery Cables
  123
- Splices Repair Procedure
  124
- Charging System
  127
- Charging System Output
  127
- General
  127
- Inspection
  127
- System Description
  127
- Troubleshooting
  128
- Procedures
  129
- Voltage Regulator/Rectifier
  129
- Battery
  130
- Basic Starting System Operation
  133
- Diagnostic Tips
  133
- General
  133
- Starting System
  133
- Troubleshooting
  133
- Diagnostic Guidelines
  134
- Engine Start/Stop Switch
  134
- Procedures
  134
- Starter Solenoid
  135
- Starter
  138
- Diagnostic Guidelines
  139
- General
  139
- Rfid Digitally Encoded Security System (Rf D.e.s.s.)
  139
- System Description
  139
- Troubleshooting
  139
- D.e.s.s. Key
  140
- Procedures
  140
- General
  143
- Indicator Lamps Description
  143
- Information Center (Digital Display)
  143
- Diagnostic Tips
  144
- Digital Display
  144
- Digital Display Troubleshooting
  144
- Procedures
  144
- Troubleshooting
  144
- Accessories
  147
- Diagnostic Tips
  147
- ELECTRICAL SYSTEM (Cont'D)
  147
- General
  147
- Prerequisites of Sound System Tests
  147
- Procedures
  147
- Removing and Installing the Sound System
  147
- Testing Sound System Ground Wire Continuity
  147
- Testing Sound System Input Voltage
  147
- Troubleshooting
  147
- Steering and Propulsion
  149
- Steering System
  149
- Adjusting the Alignment of the Steering
  151
- Adjustment
  151
- Handlebar Grip
  152
- Handlebar Switch Housing
  152
- Procedures
  152
- Handlebar
  153
- Handlebar Extension
  154
- Steering Cable
  155
- THROTTLE and Ibr LEVERS
  155
- Steering Column
  159
- Steering Column Support
  161
- Ibr, REVERSE and VTS
  163
- General
  166
- SYSTEM DESCRIPTION (Ibr)
  166
- System Description (Vts)
  169
- Adjustment
  170
- Ibr AUTO CALIBRATION
  170
- Ibr FLASHING
  170
- Ibrm FLASHING
  170
- Inspection
  171
- Maintenance
  171
- Testing Sequence
  171
- Testing the Ibr System Function
  171
- Procedures
  172
- Switches Location and Pin-Out
  172
- Ibr ACTUATOR
  173
- Ibr REVERSE GATE
  175
- Connecting Arm
  176
- Actuator Output Shaft
  177
- Brake and Reverse Lever Switch (Brls)
  178
- Vts Trim Ring
  178
- Testing Can Communication
  179
Section 06 Steering and Propulsion Subsection 03 (Jet Pump) Jet Pump

181
- Jet Pump
  181
- General
  183
- Impeller Condition
  183
- Impeller Remover/Installer
  183
- Impeller Shaft Bearing Tool
  183
- Impeller Shaft Pusher
  183
- Impeller Shaft Radial Play
  183
- Impeller/Wear Ring Clearance
  183
- Inspection
  183
- Jet Pump Main Components
  183
- Leak Test
  184
- Pressure Cap
  184
- Vacuum/Pressure Pump
  184
- Jet Pump Housing
  185
- Procedures
  185
- Sacrificial Anodes
  185
- Venturi
  185
- Pump Plate
  186
- Service Products
  186
- Loctite 518
  187
- Impeller Cover
  188
- STEERING and PROPULSION (Cont'D)
  188
- Impeller
  189
- Jet Pump
  189
- Loctite 767 (Anti-Seize Lubricant)
  190
- Loctite 438
  191
- Lubricant and Anti-Corrosive
  191
- Lubricant and Anti-Corrosive (Eur)
  191
- Triple-Guard Grease
  191
- Wear Ring
  191
- Loctite 243 (Blue)
  192
- Impeller Shaft, Bearing and Seals
  193
Section 06 Steering and Propulsion Subsection 04 (Drive Shaft) Drive Shaft

199
- Drive Shaft
  199
- Drive Shaft
  200
- Drive Shaft C-Clip Remover
  200
- Floating Ring Tool (Type II)
  200
- Procedures
  200
- Pto Support Tool
  201
- Drive Shaft Bellows
  205
- Carbon Ring
  206
- Body
  207
- Body and Hull
  207
- Description
  207
- Service Products
  207
- Decals and Carpets
  211
- Procedures
  211
- Storage Compartment Cover
  211
- Gauge Panel
  213
- Lateral Trim Panel
  214
- Lateral Trim Panel Grille
  214
- Mirror Support
  214
- Mirrors
  215
- Console
  216
- Sealed Compartment
  216
- Seat
  217
- Bumper
  219
- Seat Saddle
  219
- Ventilation Duct
  221
- Premium Audio System (if Equipped)
  222
- Engine Service Cover
  223
- Hull
  225
- Hull
  229
- Inlet Grate
  229
- Procedures
  229
- Ride Plate
  230
- Jet Pump Support
  232
- Thru-Hull Fitting
  233
- Fixed Rear Sponsons
  234
- Bailers
  235
- Drain Plugs
  235
- Bow and Stern Eyelets
  236
- Ride Plate
  236
- Jet Pump Support
  238
- Thru-Hull Fitting
  240
- Fixed Rear Sponsons
  241
- Bailers
  242
- Drain Plugs
  242
- Bow and Stern Eyelets
  243
- Technical Specifications
  245
- Vehicle
  245
- General
  249
- Wiring Diagram
  249
- Wiring Diagram Codes
  249
- Wiring Diagram Information
  249
- Wiring Diagram Location
  249

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