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BRP GTX Series Manuals
Manuals and User Guides for BRP GTX Series. We have
2
BRP GTX Series manuals available for free PDF download: Manual, Operator's Manual
BRP GTX Series Manual (502 pages)
Snowmobile BRP EXPEDITION; GSX; GTX; MX Z; MX Z (Adrenaline); MX Z; SUMMIT
Brand:
BRP
| Category:
Offroad Vehicle
| Size: 59.63 MB
Table of Contents
Table of Contents
2
Safety Notice
12
Introduction
12
Vehicle Identification Number
13
Engine Serial Number
13
Arrangement of this Manual
15
General Information
17
Illustrations and Procedures
17
Self-Locking Fasteners Procedure
17
Loctite Application Procedure
18
Threadlocker
18
Stripped Thread Repair
19
Gasket Compound
20
Mounting on Shaft
20
Case-In Components
21
Tightening Torque
22
Maintenance
23
Maintenance Chart
23
Storage
25
General
25
Engine
25
Service Tools
25
Service Products
25
Fuel System
26
Drive System
26
Steering/Front Suspension
27
Suspension
27
Electrical
27
Vehicle
27
Preseason Preparation
29
Engine
29
Fuel System
29
Drive System
30
Electrical System
30
Vehicle
30
Troubleshooting
31
Engine
31
Fuel and Oil Systems
42
Drive and Brake Systems
45
Drive System
45
Brake System
52
Electrical System
53
Steering and Suspension
63
Engines
66
Leak Test
66
Preparation
66
Procedure
67
Finalizing Reassembly
68
Engine Leak Verification Flow Chart
69
Exhaust System
70
377 And 552 Engines
71
Ho, 593 Ho Sdi and 793 Ho Engines
72
Tuned Pipe
73
Manifold
74
Muffler
74
Engine Removal and Installation
75
Removal from Vehicle
77
Inspection
81
Installation
81
Removal from Vehicle
83
Inspection
87
Installation
87
Magneto System
88
General
93
Magneto Flywheel
93
Stator
95
Cps/Trigger Coil
95
Top End
97
Troubleshooting
100
Cleaning
100
Disassembly
100
Inspection
102
Assembly
102
Reed Valve
107
Troubleshooting
114
Component Removal with the Engine Installed
114
Cleaning
114
Rave Valve Basic Operation
114
Disassembly
114
Inspection
119
Assembly
120
Bottom End
125
Cleaning
128
Disassembly
128
Inspection
129
Assembly
129
Break-In
134
Cleaning
138
Disassembly
138
Inspection
139
Assembly
139
Break-In
144
Engine Measurement
145
Cylinder Head Warpage
145
Cylinder Taper
145
Cylinder out of Round
145
Combustion Chamber Volume Measurement
146
Used Piston Measurement
147
Cylinder/Piston Clearance
147
Ring/Piston Groove Clearance
149
Ring End Gap
149
Crankshaft Deflection
149
Connecting Rod Big End Axial Play
150
Checking Crankshaft Alignment
150
Cooling System
151
8 Cooling System
154
Cooling Fan Removal and Installation
154
Cooling Fan Bearing Replacement
154
Fan Belt Replacement and Deflection Adjustment
155
Liquid Cooling System
158
Cooling System Leak Test
161
Inspection
161
Draining the System
161
Disassembly and Assembly
161
Cooling System Refilling Procedure
162
Rewind Starter
163
Inspection
166
Removal
166
Rope Replacement
166
Disassembly
167
Assembly
167
Installation
170
Oil Injection System
171
General
174
Oil Type
174
Oil System Leak Test
174
Oil Pump Identification
175
Cleaning
175
Checking Operation
175
Disassembly
176
Assembly
177
Bleeding Procedure
178
Adjustment
178
Fuel System
180
Fuel Tank and Fuel Pump
180
In-Tank Fuel Filter
183
In-Line Fuel Filter
183
Fuel Tank
184
Float-Type Fuel Level Gauge
185
Electric Fuel Level Sensor
186
Fuel System Pressurization
186
Diaphragm Fuel Pump
187
Removal
189
Pump Verification
189
Cleaning and Inspection
189
Installation
189
Carburetors, Throttle and Choke Cables
190
Carburetor - VM Type
191
Identification
192
Removal
192
Cleaning and Inspection
192
Disassembly and Assembly
192
Carburetor Adjustments
193
Installation
196
Choke
197
Carburetor Tm Type
199
Identification
200
Removal
200
Cleaning and Inspection
202
Disassembly and Assembly
202
Installation
204
Carburetor Adjustments
204
Idle Speed Adjustment
205
Choke Cable
206
Dpm System
208
Overview
210
System Testing
210
Parts Removal and Installation
210
Dpm Manifold Testing
211
Engine Management (Power Tek)
214
Overview
214
Operating Principle
215
Fuel Delivery System
215
Engine Management System (Ems)
215
Ems - Engine Management System Functions
216
Power Distribution
217
Ignition System
217
Electronically Controlled Rave
217
Digitally Encoded Security System (Dess)
217
Rotax Electronic Reverse (Rer)
218
Monitoring System
218
Diagnostic Mode
218
Diagnostic Procedures
219
General
219
Troubleshooting
219
Ems Fault Codes
220
Vck (Vehicle Communication Kit)
223
Component Inspection, Replacement and Adjustment
226
General
226
Electrical System
226
Fuel System
228
Engine Management System
229
Engine Control Module (Ecm)
229
Power Relay
229
Throttle Position Sensor (Tps)
230
Air Temperature Sensor (Ats)
234
Coolant Temperature Sensor (Cts)
235
Air Pressure Sensor (Aps)
236
Knock Sensor (Ks)
237
E-Rave Solenoid
238
Dpm Solenoid
239
Ignition Coil
239
Engine Start/Rer Switch
240
Digitally Encoded Security System (Dess)
241
Engine Management (Sdi)
243
Overview
243
Operating Principle
244
Charging System
244
Ignition System
244
Air Induction
244
Fuel Delivery System
245
Engine Management System (Ems)
246
Ecm - General Functions
247
Ems - Engine Management System Functions
249
Electronic Fuel Injection
249
Ignition Timing
250
Electronically Controlled Rave
250
Knock Sensor
250
Engine Modes of Operation
250
Flooded Engine (Drowned Mode)
250
Monitoring System
250
Limp Home Modes
250
Diagnostic Mode
251
Rotax Electronic Reverse (Rer)
251
Diagnostic Procedures
252
General
252
Troubleshooting
252
Vck (Vehicle Communication Kit)
256
2-Tec System Fault Codes
258
Component Inspection, Replacement and Adjustment
260
Electrical System
261
Resistance Measurement
262
Engine Connector Pin-Outs
263
Relay
264
Air Induction System
265
Throttle Body
265
Fuel Delivery
268
Electric Fuel Pump
269
Fuel Rail
272
Fuel Injectors
273
Electronic Management
276
Ecm Replacement
276
Engine Wiring Harness
276
Throttle Position Sensor (Tps)
277
Crankshaft Position Sensor (Cps)
279
Air Temperature Sensor (Ats)
280
Coolant Temperature Sensor (Cts)
281
Air Pressure Sensor (Aps)
282
Exhaust Gas Temperature Sensor (Egts)
282
Knock Sensor (Ks)
283
E-Rave Solenoid
284
Double Ignition Coil
284
Ignition Timing
286
Battery
286
Capacitor
286
Engine Start/Rer Switch Verification
287
Dess Post Verification
288
Electrical System
289
Ignition System
289
General
289
Ignition Timing
292
Spark Plug
301
Design Symbols Used in Ngk Spark Plugs
302
Charging System
303
General
303
Charging Generator Coil (Stator)
303
Voltage Regulator/Rectifier
304
Battery
305
Cable Terminal Installation
307
Starting System
309
Troubleshooting
311
Accessories
317
General
317
12-Volt Power Outlet (Cigarette-Lighter Type)
318
Beeper (Reverse Alarm)
318
Engine Temperature Gauge
319
Electric Fuel Gauge
320
Headlamp
320
Headlamp Beam Aiming
321
Heating Elements
322
Relay
322
Speedometer
323
Speed Sensor
323
Tachometer
324
Taillight
324
Visor Outlet
325
Drive System
326
Drive Belt
326
Application Chart
326
Inspection
326
Checking Neutral Function
326
Rotation Direction
326
Drive Belt Height Measurement and Adjustment
327
Drive Belt Deflection Measurement (Reference Only)
329
Drive Pulley
331
Bombardier Lite
332
General
333
Removal
333
Disassembly
333
Cleaning
334
Inspection
334
Assembly
334
Installation
335
Tra III
336
General
337
Removal
337
Disassembly
337
Cleaning
339
Inspection
339
Assembly
341
Installation
345
Drive Pulley Adjustment
345
Driven Pulley
347
Formula Rer and Formula Vsa-R
348
Removal
349
Disassembly
349
Cleaning
349
Inspection
349
Bushing Replacement
350
Assembly
350
Installation
351
Adjustment
352
Hpv Vsa
353
Removal
354
Disassembly
354
Cleaning
354
Inspection
354
Assembly
354
Installation
355
Adjustment
355
Pulley Alignment
357
General
357
Measuring Procedure
357
Alignment Procedure
359
Brake
360
Hydraulic Brake
361
Brake Fluid
362
Master Cylinder
362
Caliper
362
Brake Pads
363
Brake Disc
364
Countershaft Bearing
364
Countershaft
365
Brake Light Switch
365
Bleeding
366
Chaincase
367
General
369
Chaincase Oil Level
369
Oil Change
369
Drive Chain Adjustment
370
Removal and Disassembly
370
Inspection
371
Installation and Assembly
371
Silent Chain
371
Drive Axle
372
Removal
376
Assembly
377
Lubrication
378
Adjustment
378
Track
380
Track Type Application
380
General
380
Inspection
380
Removal
380
Installation
380
Adjustment
380
Track Cleat
382
Traction Enhancing Products (Studs)
382
Rear Suspension
385
Sc Suspension
385
Axle Self-Locking Screws Removal
390
Rear Axle Removal
390
Rear Axle Installation
390
Rear Shock Absorber Removal
390
Rear Shock Absorber Installation
391
Front Shock Absorber Removal
391
Front Shock Absorber Installation
391
Rear Spring Removal
392
Rear Spring Installation
392
Slider Shoe Verification
392
Slider Shoe Removal
393
Slider Shoe Installation
394
Suspension Removal
394
Suspension Installation
395
Front Arm Removal
395
Front Arm Installation
395
Rear Arm/Pivot Arm Removal
396
Rear Arm Installation
396
Stopper Strap
396
Ride Adjustment
397
Lubrication
397
Sc 3 Suspension
398
Axle Self-Locking Screws Removal
402
Rear Axle Removal
402
Rear Axle Installation
402
Rear Shock Absorber Removal
402
Rear Shock Absorber Installation
403
Front Shock Absorber Removal
403
Front Shock Absorber Installation
403
Rear Spring Removal
403
Rear Spring Installation
404
Slider Shoe Verification
405
Slider Shoe Removal
405
Slider Shoe Installation
406
Suspension Removal
406
Suspension Installation
407
Front Arm Removal
407
Front Arm Installation
408
Rear Arm/Pivot Arm Removal
408
Rear Arm/Pivot Arm Installation
408
Stopper Strap
409
Ride Adjustment
409
Lubrication
409
Sc 4 Suspension
411
Axle Self-Locking Screw Removal
415
Rear Axle Removal
415
Rear Axle Installation
415
Rear Shock Absorber Removal
415
Rear Shock Absorber Installation
416
Front Shock Absorber Removal
416
Front Shock Absorber Installation
417
Rear Spring Removal
417
Rear Spring Installation
418
Slider Shoe Verification
418
Slider Shoe Removal
419
Slider Shoe Installation
420
Suspension Removal
420
Suspension Installation
420
Front Arm Removal
420
Front Arm Installation
421
Rear Arm/Pivot Arm Removal
421
Rear Arm/Pivot Arm Installation
421
Block Installation
422
Idler Wheels Installation
422
Stopper Strap
422
Ride Adjustment
422
Lubrication
423
Shock Absorber Inspection and Servicing
424
Spring Removal
424
Shock Absorber Inspection
425
Disassembly and Assembly
426
Steering/Front Suspension
434
Steering System
434
Disassembly and Assembly
438
Inspection
441
Adjustment
441
Steering Adjustment (Skis)
445
Lubrication
447
Front Suspension
448
General Inspection
451
Disassembly
451
Inspection
455
Installation
456
Stabilizer Bar
458
Body/Frame
461
Body
461
Installation and Adjustment
461
Decal
461
Windshield
461
Guard
461
Wiring Harness
461
Cables
462
Tubing
462
Plastic Maintenance and Repair
462
Maintenance
462
Repair
462
Frame
463
Frame Cleaning
463
Frame Welding
463
Frame Component Replacement
463
Technical Data
465
Fan Cooled Models
465
Liquid Cooled Models
470
Liquid Cooled (Sdi) Models
478
Wiring Diagram
484
Wiring Diagrams
484
Wiring Diagram Legend
484
Wire Colors
484
Connector Housing Area
484
Housing Reference Per Area
485
Wire Location in Connector Housing
485
Symbols Description
487
Unpluging Connectors
488
Tab and Receptacle Connectors Removal
488
Tab and Receptacle Connectors Installation
494
Advertisement
BRP GTX Series Operator's Manual (148 pages)
personal watercraft
Brand:
BRP
| Category:
Boat
| Size: 7.79 MB
Table of Contents
Foreword
3
Know before You Go
3
Safety Messages
3
About this Operator's Guide
3
Table of Contents
5
Safety Information
9
General Precautions
10
Avoid Carbon Monoxide Poisoning
10
Avoid Gasoline Fires and Other Hazards
10
Avoid Burns from Hot Parts
10
Special Safety Messages
11
Reminders Regarding Operation
11
Water Sports
13
Hypothermia
16
Safe Boating Courses
16
Safety Equipment
17
Required Safety Equipment
17
Additional Recommended Equipment
19
Safe Boating Practices
20
Drugs and Alcohol
20
Safe Operation
20
Rules of the Road
23
Operating Rules
23
Fueling Procedure
25
Recommended Fuel
25
Trailering
26
Launching/Loading
27
Location of the Important Labels
28
Pre-Ride Inspection
35
Hull
36
Jet Pump Water Intake
36
Bilge
36
Battery
36
Fuel Tank
37
Engine Compartment
37
Engine Oil
37
Engine Coolant
37
Steering System and Side Vanes (O.P.A.S.)
37
Throttle System
37
Shifter System
37
Variable Trim System (VTS)
38
Storage Compartment Covers and Seat
38
Wakeboard Rack
38
PRE-RIDE INSPECTION (Cont'D)
38
Ski/Wakeboard Post
38
Ballast Tanks
38
DESS Post and Engine Start/Stop Button
38
Vehicle Information
39
Controls/Instruments/Equipments
40
DESS Post (Engine Stop Switch)
43
Handlebar
44
Throttle Lever
45
Engine Start/Stop Button
45
Variable Trim System (VTS)
46
Shift Lever
48
Information Center Gauge
48
Glove Box
51
GPS Receiver (Global Positioning System)
52
Front Storage Compartment
53
Rear Seat Latch
56
Seat Latch
57
Rear Storage Basket
58
Front and Rear (Bow/Stern) Eyelets
58
Mooring Cleats
59
Boarding Step
59
Bilge Drain Plugs
59
Ski/Wakeboard Post
60
Wakeboard Rack
61
Recessed Cargo Cleats
63
Ballast System
63
Operating Instructions
67
Principle of Operation
67
Boarding the Watercraft
72
Starting
74
Riding
74
Rear Grab Handle
75
Operation with Wakeboard Rack and Ballast Tanks
76
Rough Water or Poor Visibility Operation
76
Crossing Waves
76
Stopping/Docking
76
Beaching
76
Shutting off the Engine
77
Post-Operation Care
77
Special Procedures
80
Jet Pump Water Intake and Impeller Cleaning
80
Capsized Watercraft
81
Submerged Watercraft
81
Water-Flooded Engine
81
SPECIAL PROCEDURES (Cont'D)
81
Towing the Watercraft in Water
81
Maintenance Information
83
Maintenance Schedule
84
10-Hour Inspection
88
Maintenance Procedures
89
Engine Oil
89
Engine Coolant
90
Throttle Body
91
Throttle Cable
92
Fuses
92
Ride Plate and Water Intake Grate
94
Ski/Wakeboard Post (if so Equipped)
94
Body and Hull
94
Storage and Preseason Preparation
95
Storage
95
Preseason Preparation
99
Technical Information
101
Identification Numbers
102
Hull
102
Engine
102
Engine Emissions Information
103
Manufacturer's Responsibility
103
Dealer's Responsibility
103
Owner Responsibility
103
EPA Emission Regulations
103
Specifications
104
Troubleshooting
115
Technical Guidelines
116
Monitoring System
120
Pilot Lamps and Message Display Information
120
Beeper Code Information
121
Brplimitedwarranty-Usaandc Anada:2009Sea-Doo Person al
123
Warranty
123
Brp Limited Warranty - Usa and Canada: 2009 Sea-Doo
124
With 4-Tec ® Engines
128
Brp Internatio Nal Limited Warranty: 2009 Sea-Do O Person al
136
Personal
136
Watercraft
136
Brp Limited Warranty for the European Economic Area: 2009
136
Sea-Doo
136
Personal Watercraft
136
Privacy Information/Disclaimer
140
Change of Address/Ownership
141
Advertisement
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