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Baudoulin 4M11G Manuals
Manuals and User Guides for Baudoulin 4M11G. We have
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Baudoulin 4M11G manual available for free PDF download: Maintenance Manual
Baudoulin 4M11G Maintenance Manual (123 pages)
4M11 Series Diesel Engine For Land Power Generators
Brand:
Baudoulin
| Category:
Engine
| Size: 4.64 MB
Table of Contents
Table of Contents
5
Chapter I General Information
9
Exterior View of Diesel Engine
9
Model Meaning of Diesel Engine
11
Main Specification of Diesel Engine
11
Unsealing of Diesel Engine
12
Hoisting of Diesel Engine
12
Assembly of Diesel Engine
13
Pre-Start Preparations of Diesel Engine
13
Start of Diesel Engine
14
Running of Diesel Engine
14
Stop of Diesel Engine
16
Chapter II Maintenance Guide
17
Fuel Oil, Lubricating Oil, Coolant, and Auxiliary Materials for Diesel Engine
17
Fuel Oil
17
Lubricating Oil
17
Coolant
18
Auxiliary Materials
19
Routine Maintenance
20
Contents of Maintenance at each Level
23
Maintenance for Long-Term Storage
28
Clean
28
Protection
28
Chapter III Typical Faults and Solutions
30
Diagnostic Method
30
Diesel Engine General Fault and Troubleshooting
31
Start Failure or Difficult Start of Diesel Engine
31
Unstable Running of Diesel Engine
32
Low Power of Diesel Engine
32
Abnormal Oil Pressure of Diesel Engine
33
Diesel Engine Overheating
33
Abnormal Exhaust Gas Color of Diesel Engine
34
Diesel Automatic Parking
35
Abnormal Sound During Running of Diesel Engine
35
Chapter IV Disassembly and Assembly of Engine
37
Overview
37
Danger Sign
37
Safety Sign
38
Used Tools
39
Precautions for Health Protection
39
Environmental Protection Measures
40
Precautions on Disassembly and Assembly of Engine
40
Cylinder Head Group
42
Disassembly and Assembly of Cylinder Head
42
Disassembly, Inspection, Repair, and Assembly of Cylinder Head Group
44
Disassembly, Inspection, Repair, and Assembly of Cylinder Head
45
Disassembly, Inspection, Repair, and Assembly of Oil-Gas Separator
49
Disassembly, Inspection, Repair, and Assembly of Lifting Ring
50
Engine Block Group
51
Disassembly, Inspection, Repair, and Assembly of Engine Body Combination Group
51
Disassembly, Inspection, Repair, and Assembly of Body Components
54
Disassembly, Inspection, Repair, and Assembly of Front Wall Cover
56
Disassembly, Inspection, Repair, and Assembly of Flywheel Cover
58
Disassembly, Inspection, Repair, and Assembly of Oil Pan
60
Disassembly, Inspection, Repair, and Assembly of Piston Nozzle
61
Disassembly, Inspection, Repair, and Assembly of Thrust Halfring
62
Disassembly, Inspection, Repair, and Assembly of Front and Rear Oil Seal
63
Oil Seals
63
Crank Connecting Rod Mechanism
65
Disassembly and Assembly of Crank Connecting Rod Mechanism
65
Disassembly, Inspection, Repair, and Assembly of Piston Connecting Rod Group
66
Disassembly, Inspection, Repair, and Assembly of Crankshaft
69
Disassembly, Inspection, Repair, and Assembly of Flywheel and Ring Gear
71
Disassembly, Inspection, Repair, and Assembly of Torsional Damper, Belt Pulley and Hub
72
Disassembly, Inspection, Repair, and Assembly of Crankshaft Bearing Shell
73
Disassembly, Inspection, Repair, and Assembly of Secondary Balance Mechanism
74
Valve Mechanism
76
Disassembly and Assembly of Valve Mechanism
77
Disassembly, Inspection, Repair, and Assembly of Camshaft and Timing Gear
78
Disassembly, Inspection, Repair, and Assembly of Rocker Arm and Rocker Arm Shaft
81
Disassembly, Inspection, Repair, and Assembly of Tappet and Push Rod
83
Disassembly, Inspection, Repair, and Assembly of Valve
84
Disassembly, Inspection, Repair, and Assembly of Intermediate Gear
85
Intake and Exhaust System
86
Disassembly and Assembly of Intake and Exhaust System
87
Disassembly, Inspection, Repair, and Assembly of Intake Pipe
88
Disassembly, Inspection, Repair, and Assembly of Exhaust Pipe
89
Disassembly, Inspection, Repair, and Assembly of Turbocharger System
90
Fuel System
94
Disassembly and Assembly of Fuel System
94
Disassembly, Inspection, Repair, and Assembly of Injection Pump
95
Disassembly, Inspection, Repair, and Assembly of High-Pressure Oil Pipe
97
Disassembly, Inspection, Repair, and Assembly of Fuel Injector
98
Disassembly, Inspection, Repair, and Assembly of Engine Oil Filter
99
Disassembly, Inspection, Repair, and Assembly of Low-Pressure Oil Pipe
100
Cooling System
100
Disassembly and Assembly of Cooling System
100
Disassembly, Inspection, Repair, and Assembly of Water Pump
102
Disassembly, Inspection, Repair, and Assembly of Thermostat
103
Disassembly, Inspection, Repair, and Assembly of Fan
104
Lubrication System
105
Disassembly and Assembly of Lubrication System
105
Disassembly, Inspection, Repair, and Assembly of Oil Pump
106
Disassembly, Inspection, Repair, and Assembly of Engine Oil Filter
107
Disassembly, Inspection, Repair, and Assembly of Oil Cooler
108
Disassembly, Inspection, Repair, and Assembly of Main Oil-Way Pressure Control Valve
109
Disassembly, Inspection, Repair, and Assembly of Oil Suction Filter
110
Starting System
111
Disassembly, Inspection, Repair, and Assembly of Starter
111
Vehicles Accessories System
112
Disassembly, Inspection, Repair, and Assembly of Alternator
112
Appendix A Fit Clearances for Main Parts of Diesel Engine
119
Appendix B Wear Evaluation References for Main Friction Pairs in Diesel Engine
120
Appendix C Tightening Torques for Main Bolts
122
Appendix D Recommended Torques for Other Standard Bolts
123
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