APRILIA M234M Manuals

Manuals and User Guides for APRILIA M234M. We have 1 APRILIA M234M manual available for free PDF download: Workshop Manual

APRILIA M234M Workshop Manual

APRILIA M234M Workshop Manual (177 pages)

Brand: APRILIA | Category: Engine | Size: 2.83 MB

Table of Contents

General Information 1

9
- Foreword
  2
- Reference Manuals
  5
- Abbreviations/Symbols/Conventions
  6
- Table of Contents
  9
- Manual Layout
  10
  - Conventions Used in the Manual
    10
  - Safety Information
    11
- General Rules
  12
  - Basic Safety Rules
    12
- Dangerous Elements
  15
  - Warnings Concerning Fuel, Lubricants, Coolant and Other Component Parts
    15
- Running-In
  16
  - Running-In Recommendations
    16
- Using Tools and Spare Parts
  17
  - Spare Parts
    17
- Specifications
  18
  - Technical Data - 200Cc 4T-4V-H2O Engine
    19
- Use of Products
  20
- Tightening
  21
  - General Tightening Torque Settings
    21
  - Special Tools
    22
Engine 3

26
- Transmission
  28
- Flywheel
  66
- Lubrication
  74
- Cooling
  88
  - Removing the Water Pump
    88
  - Checking the Components
    90
  - Assembling the Water Pump
    91
  - Checking the Thermostat
    93
- Crankcase and Crankshaft
  94
  - Removing the Starter Motor
    94
  - Checking Crankshaft Axial Play
    95
  - Opening the Crankcase
    96
  - Checking Crankcase
    99
  - Checking the Main Bearing
    100
  - Closing the Crankcase
    102
  - Ineassembling the Starter Motor
    104
- Cylinder Head and Timing System
  105
  - Disassembly of the Tappet Cover
    105
  - Checking the Timing System
    106
  - Checking/Adjusting Valve Clearance
    107
  - Fitting the Tappet Cover
    108
  - Checking End-Of-Compression Pressure
    109
  - Checking Ignition Advance
    110
  - Intake Manifold Disassembly
    111
  - Removing the Thermostat
    112
  - Removing the Timing Gear
    113
  - Camshaft and Rocker Arms Disassembly
    115
  - Head Disassembly
    116
  - Valves Disassembly
    117
  - Cylinder and Piston Disassembly
    118
  - Checking Con-Rod Small End
    119
  - Gudgeon Pin Diameter
    120
  - Piston
    122
  - Piston Rings
    123
  - Assembling Piston
    124
  - Checking Piston Position
    125
  - Assembling Piston Rings
    126
  - Assembling the Cylinder
    127
  - Checking the Head
    128
  - Checking Valves for Wear
    129
  - Checking Valve Seats for Wear
    130
  - Checking Valve Sealing
    132
  - Checking Collets and Spring Plates
    133
  - Assembling Valves
    134
  - Checking the Timing System Parts
    135
  - Checking the Camshaft
    136
  - Assembling Head and Timing System Parts
    138
  - Assembling Timing System Parts
    139
  - Assembling the Thermostat
    142
  - Assembling the Induction Manifold
    143
- Secondary Air
  144
  - Description
    144
  - Troubleshooting
    146
Updating Engines M192M / M191M 4

148
- Specifications
  149
  - Technical Data: 125 CC, Four-Stroke, Two-Valve Air
    149
  - Technical Data: 150 CC, Four-Stroke, Two-Valve Air
    150
- Engine
  151
  - Kick-Start Cover
    151
  - Diassembly of Sector Gear and Pinion
    152
  - Assembly of Sector Gear and Pinion
    153
  - Disassembly of the Clutch
    154
  - Assembly of the Clutch
    155
  - Disassembly Rear Brake Shoes Ganasce
    156
  - Disassembly of the Brake Lever and Cam
    157
  - Rear Hub
    158
  - Removing the Wheel Shaft
    159
  - Assembly of the Hub Gears
    160
  - Reassembly of Hub Cover
    161
  - Assembly of the Brake Lever and Cam
    162
  - Assembly of the Brake Shoes
    163
  - Disassembly of the Fan Muff
    164
  - Disassembly of the Fan Muff
    165
  - Checking the Timing System
    166
  - Disassembly of the Timing Gear
    167
  - Disassembly of the Camshaft and Rocker Arms
    169
  - Head Disassembly
    170
  - Cylinder and Piston Disassembly
    171
  - Assembling Piston
    172
  - Assembling the Cylinder
    173
  - Assembling Head and Timing System Parts
    174
  - Assembling Timing System Parts
    175

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