ABB FlexMT Manuals

Manuals and User Guides for ABB FlexMT. We have 1 ABB FlexMT manual available for free PDF download: Product Manual

ABB FlexMT Product Manual (246 pages)

Brand: ABB | Category: Industrial Equipment | Size: 5.74 MB

Table of Contents
5
Overview of this Manual
11
Safety
13
Safety Signals in the Manual
13
General
15
Safety During Installation, Commissioning and Decommissioning
16
Safety During Setup, Maintenance and Repair
17
Safety During Operation and Teachin
18
Safemove
19
Limited Liability
21
Regulatory Compliance
22
Installation
23
General
24
Mechanical Installation
25
Floor Requirements
26
Unloading
27
Unpacking and Positioning
29
Assemble Corridor Parts
32
Assemble the Vision Tower
36
Install the Flexmt to the Machine
39
Install Flexmt Drop Protection
42
Safety Precautions for Long Parts in Turn Station
43
Electrical Installation
44
Power Supply
45
Earthing System
46
Potential Equalization
47
Pneumatic Installation
48
Machine Tool Connections
49
Machine Tool Safety Interface
50
Machine Tool Functional Interface
51
Network Connections
52
Service Port
52
WAN Port
53
Licensing Information
54
Moving the Flexmt
55
Commissioning
57
Safety
57
User Accounts
58
Basic Steps
59
Vision System Pickmt
60
Robot System
61
Robot Base Coordinate System
62
Calibration of Coordinate Systems
63
Further Integration Steps
71
Machine Tool
72
Safemove
73
Marking Unit
75
General
75
Configuration Changes
76
Deburring/Grinding Unit
77
Function Description
79
General
79
Overview
80
Functional Units
81
Sensors
83
Operator Panels
84
General Function Description
87
Functions for Inconveyor
88
Functions for Outconveyor
89
Functions for Marking Unit
90
Functions for Other Options
91
Robot Program
93
Safety
93
Overview
94
Machine Interface Module (Templatemachine.sys)
95
Overview
95
States and Actions
96
Procedures, Functions and Traps
97
Communication Flow
98
Main Module (Mainmodule.mod)
99
Part Specific Modules (Modcam1.Mod)
100
Feedline Light Operation
101
Standard Teachin Operation
104
Option Control
105
User Messaging
106
Alarms and Light Tower
108
Worldzones
109
Motion and Zone Overview
110
Operation
113
Safety
114
Powering up / Shutting down
115
Powering up the Flexmt
115
Shutting down the Flexmt
116
Starting and Stopping
117
Standard Start/Stop Operation
117
Cycle Start
117
Cycle Stop
118
Quick Stop
119
Restart after Quick Stop
120
Emergency and Safemove Stop
121
Emergency Stop
121
Restart after Emergency Stop
122
Safemove Stop
123
Restart after Safemove Stop
124
Entry Control
125
Manual Operation of Dangerous Equipment
126
Conveyor Operations
127
Operator Panel Inconveyor
127
Loading Inconveyor
128
Emptying In- or Outconveyor
129
Automatic Operation
130
Inconveyor
130
Outconveyor
131
Other Operations
132
Operation with Robot in Manual Mode
132
Start in Manual Operating Mode (Programming Mode)
132
Continuing Work in Automatic Mode after Manual Mode Operation
133
Manually Setting the Belt Speed (Option)
134
Manual Cyclic Brake Check
135
Statistical Outlet
136
Maintenance
137
Safety
137
General
138
Mechanical Maintenance
139
Flexmt Overall Cleaning
139
Air Cleaning Box Cleaning
140
Conveyor Belt Cleaning
141
Conveyor Belt Check
142
Belt Tension
143
Conveyor Belt Adjustment
145
Gripper System Check
146
Gripper System Lubrication
147
Electrical Maintenance
148
Robot, Control Cabinet
148
Illumination
149
Reflectors/Sensors
150
Electrical Function Check
151
Checking Cables and Cable Racks
152
Checking Electrical Connections
153
Pneumatic Maintenance
154
Air Preparation Condensate Drain
154
Filter Cartridge Replacement
155
Compressed Air Lubricator
157
Backup
158
Backup of Vision System
158
Backup of Robot Program
159
Other Maintenance
160
Marking Unit
160
Camera
161
Pickmt Screen
162
Repair
163
Safety
164
Conveyors
165
Exchange of Conveyor Belt
166
Exchange of Conveyor Motor
169
Illumination
170
Pickmt Smartcamera
171
Exchange of Camera Lens
171
Exchange of Smart Camera
172
Gripper
174
Exchange of Gripping Module on Gripper
175
Exchange of Valves
176
Re-Grip Table
177
Turn Station
178
Exchange of Gripping Module on Turn Station
179
Exchange of Rotation Module
180
Exchange of Valves
181
Air Cleaning Box
182
Exchange of Flexblow Hoses
183
Exchange of Valves
184
Grinding/Deburring Units
185
Exchange of Grinding/Deburring Unit
186
Exchange of Valves
187
Marking Unit
189
Exchange of Marking Unit
189
Robot Mounting/Dismounting
190
Robot Fine Calibration
191
Software Repair
192
Robot Repair
193
Pickmt Smartcamera Repair
194
Troubleshooting
195
Alarms, Warnings and Informations
195
Flexmt
195
Pickmt
197
Pickmt Troubleshooting
198
Robot Troubleshooting
199
Marking Unit
200
Decommissioning
201
Environmental Information
202
Hazardous Material
202
Oil and Grease
203
Scrapping of Flexmt
204
Spare Parts
205
Diagrams
207
Circuit Diagram
207
Pneumatic Diagram
208
Appendix A: Configuration
209
Conveyor System Parameters that Can be Set by Pickmt
209
Setting the Frequency Inverter
210
General
210
Operation ABB ACS355
211
Key Functions
211
Operation
213
Parameters
214
View and Change Parameters
215
Alarms
216
Pre-Configuration Settings
217
Robot Pre-Configuration
218
Pickmt Pre-Configuration
219
Marking Unit Pre-Configuration
220
Frequency Inverter Pre-Configuration
221
Known Limitations and Issues
222
Robotware
222
Robotware 5.60
223
Appendix B: Communication
225
Inputs and Outputs
225
Conveyor System
225
Entry Control and Safety
226
Gripper
227
Turn Station
228
Air Cleaning Box
229
Deburring
230
Marking Unit
231
Statistical Outlet
232
Internal Communication
233
Pickmt <> Robot
234
Marking Unit <> Robot
235
Apendix C: Flexmt RAPID Reference
237
Pickmt Core Functionality Reference
237
Flexmt Core Functionality Reference
238
Control Subsystem
239
Utility and Assistance Subsystem
240
Flexmt Application Functionality
241
Apendix D: Own Notes
243

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