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Char-Broil American Gourmet 02204809 Instruction Manual

Smoker, bbq and grill
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Tools needed for
Adjustable Wrench
WARNING
CALIFORNIA PROPOSITION 65
1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
P/N 42804003 • 02204809 (12-06-07)
assembly:
Screwdriver
Smoker, BBQ and Grill
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.
NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers
can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
02204809
04201101
1-800-241-7548
.

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Summary of Contents for Char-Broil American Gourmet 02204809

  • Page 1 02204809 04201101 Smoker, BBQ and Grill Tools needed for assembly: Adjustable Wrench Screwdriver WARNING WARNING CALIFORNIA PROPOSITION 65 CARBON MONOXIDE HAZARD Burning charcoal inside can kill you. It gives off 1. This product is produced with or contains carbon monoxide, which has no odor. NEVER burn chemicals known to the State of California to charcoal inside homes, vehicles or tents.

  • Page 2: Parts List

    Call Grill Service Center for Help and Parts STOP! • If you need assistance with your product or warranty parts call 1-800-241-7548. Hours of Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Missing a part? Monday - Friday. No need to go back to the store! The store where you made your purchase •...
  • Page 3 Long Leg with End Cap • Stand smoker chamber on right end. Left end, with larger opening, should be facing upward. • Connect long leg sections (with leg caps) to short leg sections. • Make sure long legs, with end caps, are toward the top.
  • Page 4 • Slide axle into holes at ends of short legs (legs without end caps). • Attach wheels onto axle rod using cotter pins. Bend cotter pin ends to prevent them from backing out of axle as shown in box A. Check to be sure that all screws and nuts used so far are fully tightened.
  • Page 5 • Place unit in upright position. • Attach front shelf supports to smoker chamber using one 1/4-20x1/2” screw and one 1/4-20 flange nut per support. Front Shelf Support Wood Shelf Slat • Attach wood shelf slats to front shelf supports using six #10-24x1” screws and six #10-24 flange nuts.
  • Page 6 NOTE: The temperature gauge may be packed inside of the smokestack to Smokestack prevent damage during shipping. If so, remove gauge before assembling smokestack to chamber. • Remove nuts from studs on smokestack. • Attach smokestack to right side of smoker chamber by reinstalling nuts onto studs from inside chamber.
  • Page 7 • Following the same procedure used on the doors, install wood handle on left side of firebox with two 1/4-20x2-1/4” carriage bolts and two 1/4-20 flange nuts. Spacer Tighten flange nuts until bolt heads are flush with wood. Wood Handle •...
  • Page 8 • Insert the longer wires at the rear of the cooking grates into the four holes in the back of the smoker chamber. • The fronts of the cooking grates will rest on the shelf support screws. Cooking Grates • Hang the grease clip under the smoker chamber on right side.

  • Page 9: Before You Begin

    Before you begin . . . With any type of live fire cooking, allow enough time to build a fire and get the grill/smoker up to temperature. Familairize yourself with the major components and controls of Build a fire using either charcoal briquettes, lump charcoal, or the unit.

  • Page 10: Maintenance

    Grilling Maintenance Position both fire grates in the smoker chamber. Build a fire on When finished cooking, and the unit has adequately cooled, top of the fire grates using either charcoal briquettes, lump clean out all remaining ashes. Ashes collect moisture, which charcoal, or wood chunks.

  • Page 11: Limited Warranty

    In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.

  • Page 12: Hardware List

    WARNING MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE. USE EXTREME CAUTION. KEEP OTHERS AWAY FROM UNIT. ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT INJURY. Char-Broil, LLC • Columbus, GA 31904 • Assembly Instructions © 2007 Printed in China...

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