HISTORY INFORMATION FOR THE FOLLOWING MANUAL: EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-52S5100 RM-YD028 US/CND KDL-52S5100 RM-YD028 MX/LATIN AMERICA KDL-52V5100 RM-YD028 US/CND KDL-52V5100 RM-YD028 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 2/2009 :UPDATED ITEM REVISION DATE SUBJECT 2/2009 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-52S5100 RM-YD028 US/CND KDL-52S5100 RM-YD028 MX/LATIN AMERICA KDL-52V5100 RM-YD028 US/CND KDL-52V5100 RM-YD028 MX/LATIN AMERICA DISPLAY POWER WIDE INPUT TOOLS KDL-52S5100 RM-YD028 LCD DIGITAL COLOR TELEVISION 9-883-811-02...
2-1. Viewing Service Adjustment Data ........48 4-3. Connectors ................81 2-2. Accessing Service Mode ............48 4-4. Bezel Assembly and LCD Panel (KDL-52S5100 Only) ..82 2-2-1. Entering the Serial Number 4-5. Bezel Assembly and LCD Panel (KDL-52V5100 Only) ..83 After Changing the Main Board .......
KDL-52S5100/52V5100 SPECIFICATIONS Power Requirements 120V AC, 60Hz HDMI IN 1/2/3 (KDL-52S5100 ONLY) HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p Power Consumption (W) Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits In Use (Max)
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KDL-52S5100/52V5100 KDL-52S5100 KDL-52V5100 10 W+ 10 W Speaker Output Speaker/Full Range (2) 35 X 175 7/16 Dimensions (W x H x D) with stand 1,262 x 869 x 362 mm 1,262 x 871 x 362 mm x 34 x 14...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-52S5100/52V5100 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-52S5100/52V5100...
KDL-52S5100/52V5100 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-52S5100/52V5100 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-52S5100/52V5100 LED Indicators Diagnostic Item Number of times Possible Location Description STANDBY lamp flashes Power Supply Board Main Power 2 times G5N Board BM3 (Main) Board DC Alert1 3 times Power Supply Board G5N Board TCON Error 4 times LCD Panel...
KDL-52S5100/52V5100 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 20 screws from Rear Cover Remove 1 screw from Side Jack position Remove 1 screw from Terminal position Remove 4 screws from Rear Cover Remove 4 screws from Rear Cover NOTE: The Rear Cover is attached to the Bezel Assembly with three small tabs.
Unhook Side Jack from Main Bracket Disconnect 5 connectors from BM3 Board Remove 9 screws from BM3 Board Disconnect 6 connectors from G5N Board (KDL-52S5100 Only) Disconnect 7 connectors from G5N Board (KDL-52V5100 Only) Remove 6 screws from G5N Board...
KDL-52S5100/52V5100 1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL Remove 4 screws Table-Top Stand Assembly Remove 1 screw from Under Cover 1 Screw, 2 Screw, +PSW M5X12 +PSW M4X12 Table-Top Stand Assembly Under Cover Bottom Frame KDL-52S5100/52V5100...
KDL-52S5100/52V5100 1-5. BRACKETS AND SPINE REMOVAL 1-5-1. KDL-52S5100 Remove 2 screws from D Frame Support and D Frame Gently peel off Insulation Sheet (D6) from LCD panel and Main Frame Remove 1 screw from Main Frame and Bezel Remove 2 screws from Main Frame and Main Frame Support...
KDL-52S5100/52V5100 1-5-2. KDL-52V5100 Remove 1 screw from D Frame Gently peel off Insulation Sheet (D6) from LCD panel and Main Frame Remove 1 screw from Main Frame and Bezel Remove 2 screws from Main Frame Unhook VESA Frame from Center Frame...
Slide out both Speakers from Bezel Remove 1 screw from Under Bar Disconnect 1 connector from HSR Board and remove from IR Guide (KDL-52S5100 Only) Remove 1 screw from IR Guide from Bezel (KDL-52S5100 Only) Disconnect 1 connector from HLR1 Board and remove from LED Guide...
When replacing the LCD Panel replacement, you must also replace the Radiation sheet. For part number information, refer to the Exploded View section of this manual. NOTE: Illustrations shown is KDL-52S5100 model. Remove LVDS cable and holder from T-CON and LCD panel...
KDL-52S5100/52V5100 WIRE DRESSING KDL-52S5100 ONLY OVERALL ASSEMBLY NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY INSERT GASKET OVER THE BACK SIDE OF THE MAIN BRACKET KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY LVDS Connector l l i r i f LVDS Connector o i t KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY c t i s ’ c t i o l l n i l d i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY c t i o i t t ’ , e l e l i c t i l l a c t i c t i KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY s ’ n i l n i l n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY 2 n i n i l c i t n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY l l a 2, 3 KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52S5100 ONLY AC Cord t i s KDL-52S5100/52V5100...
KDL-52S5100/52V5100 KDL-5VS5100 ONLY OVERALL ASSEMBLY NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY GASKET ON MAIN BRACKET n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY LCD PANEL AND BRACKETS KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY l l i r i f , e l n i l Don’t KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY c t i s ’ c t i x i f o l l n i l x i f d i l c t i KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY c t i l l a c t i n i l c t i KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY c t i l l a c t i n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY t c i c i t n i l KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY l l a KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY l l a KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY KDL-52S5100/52V5100...
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KDL-52S5100/52V5100 LEGEND KDL-52V5100 ONLY AC Cord t i s KDL-52S5100/52V5100...
KDL-52S5100/52V5100 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA logo displays momentarily, then the Service Mode list displays. There are no adjustments necessary for these models. All data has Service/ADC Auto Calibration been set for optimal viewing for our customers. The following sections are for informational purposes only.
KDL-52S5100/52V5100 2-2-2. RESETTING TO FACTORY DEFAULTS 1. After accessing service mode, press the button to highlight Factory Default, then press Service/ADC Auto Calibration Version: ER2.6-C121 DTT: S255.P033.S077 Model: 52V5100 Serial : 8000016 Power on Time: 00000H Diagnostic and Serial Update...
KDL-52S5100/52V5100 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
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KDL-52S5100/52V5100 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
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KDL-52S5100/52V5100 [INVERTER] COMPONENT SIDE E T 6 7 0 2 C N 6 7 0 8 C N 6 7 0 0 J W 6 7 2 4 J W 6 6 0 7 C N 6 7 0 1 C N 6 7 1 0 —...
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KDL-52S5100/52V5100 [INVERTER] CONDUCTOR SIDE C N 6 7 0 8 E T 6 7 0 2 J L 6 6 1 1 J L 6 7 1 2 J L 6 7 1 1 C 6 7 9 2 C N 6 7 0 1 J L 6 7 1 4 —...
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KDL-52S5100/52V5100 HLR1 [LED] COMPONENT SIDE (KDL-52S5100 ONLY) — (THE COMPONENT SIDE HAS NO MOUNTED COMPONENTS) HLR1 [LED] CONDUCTOR SIDE (KDL-52S5100 ONLY) C N 3 0 1 1 - 8 7 9 - 1 8 9 - 0 1 J R 3 0 2...
LABEL, INFORMATION (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 (KDL-52S5100 US/CND/MX/LATIN AMERICA ONLY) For product protection and safety reasons, Sony strongly 7-685-649-79 SCREW +BVTP 3X14 TYPE2 IT-3 4-141-154-01 LABEL, INFORMATION recommends that you use the screws provided with the TV.
DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) A-1663-200-A D6N BOARD, COMPLETE 8-597-686-00 TUNER, FSS BTF-CA431T 4-128-539-01 BRACKET, SIDE JACK...
[ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 4-3. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 1-836-417-11 CONNECTOR ASSEMBLY 1-910-055-37 CONNECTOR ASSEMBLY, 20P MM CRIMP 1385 1-910-055-59 CONNECTOR ASSEMBLY, 9P MM CRIMP 840...
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 4-4. BEZEL ASSEMBLY AND LCD PANEL (KDL-52S5100 ONLY) (Check the Sony Electronics Service Information website for any additional service related issues for this model.) X-2342-990-1 BEZEL ASSEMBLY (52) [152]...
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 4-5. BEZEL ASSEMBLY AND LCD PANEL (KDL-52V5100 ONLY) (Check the Sony Electronics Service Information website for any additional service related issues for this model.) X-2345-147-1 BEZEL ASSEMBLY (52B) [202] A-1726-167-A HLR4 BOARD, MOUNTED 2-635-749-11 EMBLEM, SONY NO.9...
KDL-52S5100/52V5100 4-6. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) KDL-52S5100 DESCRIPTION REMARKS TOTAL 2-580-640-01 SCREW, +BVTP2 4X16 BOTTOM FRAME-3 PNL-2 RC-20 UNDER BAR-1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3...
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KDL-52S5100/52V5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-52S5100/52V5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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SCREW, +PSW M5X12 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 1-835-234-11 AC POWER CORD (WITH CONNECTOR) For product protection and safety reasons, Sony strongly A-1709-504-A ACCESSORY ASSEMBLY recommends that you use the screws provided with the TV. (KDL-52S5100 ONLY)
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.