Synchro Ring, Gear - Acura 1994 Integra Service Manual

Synchro Ring, Gear
r Inspection
1. Inspect the synchro ring and gear.
A: lnspect the inside of the synchro ring for wear.
B: Inspect the synchro sleeve teeth and matching
teeth on the synchro ring for wear (rounded off).
C C
GOOD WORN
C: Inspect the synchro sleeve teeth and matching
teeth on the gear for wear (rounded offl.
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GOOD WORN
D: Inspect the gear hub thrust surface for wear.
E: Inspect the cone surface for wear and roughness.
F: Inspect the teeth on all gears for uneven wear.
scoring, galling, and cracks.
Coat the cone surface of the gear with oil, and place
the synchro ring on the matching gear, Rotate the
ring, making sure that it does not slip.
Measure the clearance between the synchro ring
a n d g e a r a l l t h e w a y a r o u n d .
NOTE: Hold the synchro ring against the gear even-
ly while measuring the clearance.
Synchro Ring-to-Ggar Clgarance
Standard:
0.85 - 1.10 mm
(0.033 - 0.0/B in)
Service Limit:0.i1 mm 10.02 inl
Double Cone Synchro-to-Gear Cloaiance
Standald:
@: {Outer Synchro Ring to Synchro Cone)
0.5 - 1.0 mm 10.02 - 0.0i1in)
@: lSynchro Cone to Goar)
0.5 - 1.0 mm (0.02 - 0.04 in)
O: loutsr Synchro Ring to Gsarl
0.95 - 1.68 mm (0.037 - 0.066 inl
Service Limit:
6): 0.3 mm 10.01 inl
@: 0.3 mm t0.01 inl
G): 0.6 mm (0.02 in)
lf the clearance is less than the service limit, replace
the synchro ring and synchro cone.
SYNCHRO SPBING
SYNCHRO RING
SYNCHRO CONE
SYNCHRO RING
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