North Star 47500 Owner's Manual

North Star 47500 Owner's Manual

Electric stationary air compressor (230v, single phase/60 gallon, 3 hp and 5 hp)
Table of Contents

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Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This NorthStar® belt-driven compressor has a single-stage 2-cylinder pump (Model 47500) or single-stage 3-cylinder
pump (Model 47501), made with heavy-duty cast iron cylinders for long life, and a compact design rated for 150
maximum PSI. Its continuous-duty rating ensures long-lasting performance, and its cast iron pump head ensures
superior heat dissipation.
Read and understand this Owner's Manual completely before using. Keep this manual for future review. Failure to
properly set up, operate and maintain the compressor in accordance with this manual could result in serious injury or
death to operator or bystanders.
WARNING: SPECIAL HAZARDS
 Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
 Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
 Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
 Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
 Burns: Compressor pump, motor and discharge tubing are hot surfaces that can cause burn injuries.
 Electric Shock: Operating equipment in wet conditions or where not properly grounded can cause electric shock.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up" section for where
to report missing or damaged parts.
Check Pump Oil: Pump is shipped with oil. Check the pump oil level before starting. See "Preparing for Operation"
section of this Owner's Manual for capacity and viscosity.
Use Mechanical Lifting Equipment: Compressor is shipped on a pallet and is too heavy to handle manually. Use
proper lifting equipment for unloading and moving to installation site.
Install Using a Qualified Electrician: All wiring, grounding, and electrical connections must be made by a qualified
electrician. Install according to local and national codes.
Install a Regulator: We recommend installing a regulator on the compressor at each distribution point to maintain
constant pressure in the outlet hose line and provide reduced pressure appropriate for air tool being used.
Run Pump Unloaded for Break-in Period: Before initial use, open ball valve and run compressor for 30 minutes to
break in pump parts.
Follow Maintenance Schedule: Pump, air filter, and tank require periodic inspection and servicing to provide
efficient function and long life. See "Maintenance Schedule" for frequency of servicing.
Owner's Manual
Electric Stationary Air Compressor
(230V, single phase/60 gallon, 3 HP and 5 HP)

Equipment Protection Quick Facts

M47500A
ITEM NUMBER: 47500 & 47501
SERIAL NUMBER: _____________
1

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Summary of Contents for North Star 47500

  • Page 1: Equipment Protection Quick Facts

    Instructions for Installation/Set-up, Operation, Maintenance, & Storage This NorthStar® belt-driven compressor has a single-stage 2-cylinder pump (Model 47500) or single-stage 3-cylinder pump (Model 47501), made with heavy-duty cast iron cylinders for long life, and a compact design rated for 150 maximum PSI.
  • Page 2: Table Of Contents

    Electric Compatibility ................................12 Wire Size ..................................... 12 Circuit Breaker ..................................13 Grounding ................................... 13 Model #47500 and #47501 (230 Volt; 3 / 5 HP) ........................14 Operation ................................... 16 Follow Operation Safety Rules ............................. 16 Prepare for Operation ................................16 Check/Add Oil to the Pump ..............................
  • Page 3 Check Drive Belt for Tension and Alignment........................20 Keep Compressor Clean ..............................21 Troubleshooting ................................ 22 Parts List – Model 47500 Rev A ..........................23 Parts List – Model 47500 Rev A ..........................24 792363 Pump Exploded View ........................... 25 792363 Pump Parts List ............................
  • Page 4: About Your Air Compressor

    About Your Air Compressor Thank you for purchasing a NorthStar air compressor! It Adult Control Only. Only trained adults should set up is designed for long life, dependability, and top and operate the air compressor. Do not let children performance. operate.
  • Page 5: Specifications

    Specifications MODEL Model # 47500 47501 FLOW OUTPUT Max. Pressure Rating 150 PSI 150 PSI Volume Rating @ 90PSI 11.3 CFM 15.5 CFM Receiver Capacity 60 gal. 60 gal. Power Requirements Dedicated NEMA 6-30R 6-30R Receptacles Volts 230V 230V Amps...
  • Page 6: Component Identification

    Component Identification 1. Lifting Eyes: May also be used as tie down locations. 2. Pressure Gauge: Air filled gauge. Shows pressure in receiver tank. 3. Ball Valve: On/Off control for pressurized air supply from receiver tank (not the output pressure). A regulator and/or quick connect fittings can attach to its ½”...
  • Page 7: Safety Signal Words

    Safety Signal Words Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 8: Safety Labeling

    Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part numbers Description Air Compressor Instructions...
  • Page 9: Safety Decals

    Safety Decals To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
  • Page 10: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Upon receipt, inspect air compressor for missing or damaged parts. Verify that it is the compressor you ordered. See “Component Identification” section of this manual for a diagram of the compressor and its components. For missing or damaged components, please ...
  • Page 11: Step 3. Select Suitable Location

    Electrical: MUST be connected to a 230 Volt, single-phase  outlet having operating capacity of 20 amp (Model #47500, 3 HP) or 30 amp (Model #47501, 5 HP). Wiring: Proper wire size should take into consideration  length from distribution panel.
  • Page 12: Step 5. Installing Distribution Piping

    vibrating excessively. Use metal shims under regulating the distribution line pressure at the the “short” feet if necessary. compressor outlet to under 150 PSI (usually in the 90- 5. A rubber isolation mat or pads may be used 120 PSI range) is mandatory for many compressed air under each mounting foot to reduce vibration.
  • Page 13: Circuit Breaker

    Grounding CAUTION: Inadequate wiring hazard This product and its associated conduit and junction box Overheating, short-circuiting and fire damage will result must be grounded. Do not ground to a gas supply line. from inadequate wire sizing. Circuit Breaker WARNING: Electrical shock hazard Your electrician will need to refer to the National Electric Improperly grounded motors are shock hazards.
  • Page 14: Model #47500 And #47501 (230 Volt; 3 / 5 Hp)

    DO NOT use undersized wire. *Voltage MUST be connected to a 230 Volt, single-phase outlet having operating capacity of 20 amp (Model #47500, 3 HP) or 30 amp (Model #47501, 5 HP). Figure 9...
  • Page 15 DO NOT use undersized wire. *Voltage MUST be connected to a 230 Volt, single-phase outlet having operating capacity of 20 amp (Model #47500, 3 HP) or 30 amp (Model #47501, 5 HP). Figure 10...
  • Page 16: Operation

    Spray in a well- ventilated area to prevent health and fire hazards. Figure 11 47500 Model Pump: The compressor pump capacity is Prepare for Operation 15.6 oz. Use SAE 30 non-detergent pump oil prior to Make sure that any regular maintenance has been break-in.
  • Page 17: Proper Air Hose And Tool Use

    pressure in the tank drops to a preset low level, the Breather Cap pressure switch automatically turns the motor back on. WARNING: Overheating This compressor is equipped with “auto shut off”. However, failure to allow adequate cooling ventilation or a restriction in the intake airflow may cause the machine to overheat.
  • Page 18: Using Compressor For Spraying

    connect fitting on the main compressor outlet or after the the tank. Part of the moisture will be discharged in the user installed regulator. outlet air. When using a paint spray or sandblast gun, this water CAUTION: Air tools hazard will be carried from the tank through the hose, and out of Do not attach air tools to open end of the hose until start-up is completed and the unit checks out OK.
  • Page 19: Maintenance & Repair

    Maintenance & Repair WARNING: Maintenance hazards ALWAYS disconnect, lock out and tag the main power supply and then release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 20: Inspect Compressor For Air Leaks

    Inspect Compressor for Air Leaks Check Drive Belt for Tension and Alignment Inspect system for air leaks on a monthly basis. To test: Squirt soapy water around joints during  CAUTION: Pulley/sheave hazard compressor operation and watch for bubbles. Improper pulley/sheave alignment and belt tension can Developing bubbles indicate a leak is present.
  • Page 21: Keep Compressor Clean

    IMPORTANT Keep Compressor Clean If a part needs replacement, only use parts that meet Do not allow air intakes to become blocked. If dust or the manufacturer’s part number specifications. Replacement parts that do not meet specifications may debris accumulates in the compressor, clean the result in a safety hazard or poor operation of the compressor with a damp cloth or soft bristle brush.
  • Page 22: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, but others may require assistance of a qualified electrician or Service Center. PROBLEM POSSIBLE CAUSE Motor does not turn.
  • Page 23: Parts List - Model 47500 Rev A

    Parts List – Model 47500 Rev A Note: NorthStar tank decal part # 789000 (no shown)
  • Page 24: Parts List - Model 47500 Rev A

    Parts List – Model 47500 Rev A Ref# Part# Description Ref# Part# Description 792363 Pump * Kit # 4 Tube Fitting Tank 792367 Electric Cable 792364 Motor ** 792368 Pulley 792365 Oil Drain Plug Extender 792369 Service Valve Oil Drain Plug...
  • Page 25: 792363 Pump Exploded View

    792363 Pump Exploded View...
  • Page 26: 792363 Pump Parts List

    792363 Pump Parts List Ref# Part# Description Cylinder head Kit # 1 Allen bolt set 789354 Air filter 789355 Filter element See part # 6 Cylinder head gasket Kit # 2 792324 In.& ex. valve assembly See part # 6 Valve seat gasket Kit # 2 Kit # 3...
  • Page 27: 792363 Pump Kit List

    792363 Pump Kit List Kit # 1 Cylinder Head and Bolt Kit - # 789336 Ref# Description Kit Qty Cylinder head Allen bolt set Kit # 2 Gasket Kit - # 789339 Ref# Description Kit Qty Cylinder head gasket Valve seat gasket Cylinder gasket Front cover gasket Rear bearing seat gasket...
  • Page 28: Parts List - Model 47501 Rev A

    Parts List – Model 47501 Rev A Note: NorthStar tank decal part # 789000 (no shown)
  • Page 29: Parts List - Model 47501 Rev A

    Parts List – Model 47501 Rev A Ref# Part# Description Ref# Part# Description 792373 Pump * Kit # 3 Tube Tank Kit # 1 Pressure Gauge 792374 Motor ** Kit # 4 Tube Fitting 792375 Pulley 792376 Belt A48 Kit # 1 Pressure Switch 792372 Belt Guard Bottom Cover ***...
  • Page 30: 792373 Pump Parts List

    792373 Pump Parts List *Wing nut for # 30 not shown...
  • Page 31: 792373 Pump Parts List

    792373 Pump Parts List Ref# Part# Description Cylinder head Kit # 1 Allen bolt set 792324 In.& ex. valve assembly Kit # 3 Stud Screw Kit # 4 Cylinder Kit # 2 Kit # 4 Cylinder gasket Kit # 5 792325 Kit # 4 Piston ring kit...
  • Page 32: 792373 Pump Parts List

    792373 Pump Parts List Kit # 1 Cylinder Head and Bolt Kit - # 789336 Ref# Description Kit Qty Cylinder head Allen bolt set Kit # 2 Gasket Kit - # 792342 Ref# Description Kit Qty Cylinder gasket Rear bearing seat gasket Oil seal Kit # 3 Screw Kit - # 789358...
  • Page 33: Appendix A: Lubricants And Compatibility

    Appendix A: Lubricants and Compatibility Alternate Lubricants The following table lists materials that are suitable or not You may use a petroleum-based lubricant that is recommended for use with synthetic oil. As some oil premium quality, does not contain detergents, contains escapes into the compressed air, all components that only anti-rust, anti-oxidation, and anti-foam agents as come into contact with the air (i.e., piping, filters, hoses,...
  • Page 34: Limited Warranty

    NorthStar Warranty Item # Consumer Warranty Period Commercial Warranty Period 47500 4 years from date of purchase by user 2 years from date of purchase by user 47501 “Consumer use” means personal residential household use by a consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes or when purchased by a business.
  • Page 35 Assembled by Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 NorthernTool.com...

This manual is also suitable for:

47501

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