North Star M459211B Installation, Operation And Maintenance Manual

Gasoline portable air compressor

Advertisement

Gasoline Portable Air Compressor
Installation, Operation and Maintenance Manua
To the Owner:
Thank you for purchasing a NorthStar Air Compressor. Your machine is designed for long life, dependability,
and the top performance you demand!
understand the machine's operation, maintenance and safety precautions. Everyone who operates this machine
must read and understand this manual. The time you take now will prolong your machine's life and prepare you
for its safe operation. Enjoy the exceptional performance of your NorthStar Air Compressor, the industry leader!
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any
time without incurring any obligation to install them on units previously sold.
Engine Oil
Engine is shipped without oil. Fill before starting.
Use SAE 10W-30 motor oil.
Pump Oil
Check pump oil level before starting.
Use non-detergent pump oil (part # 4043).
Air Filter
Replacement air filter part number is AB2281000 for Item #459211,
and filter #35409 for Item #459221
Maximum
Item #459211 maximum pressure = 130 psi.
Pressure
Item #459221 maximum pressure = 175 psi
Maintenance
Engine:
Schedule
Tank:
Compressor
Pump:
Read and understand all manuals before operating.
Please take time now to read through this manual so you better
Quick Facts
Oil: change after first 20 hours, then annually or every 100 hours.
Spark Plug: clean every 100 hrs, replace annually or every 300 hrs.
Air Filter: clean weekly, replace annually or every 1000 hrs.
Refer to your Honda engine owner's manual for further instructions.
Drain water daily
Oil: change after first 50 hours, then every 3 months or 500 hours.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
M459211B
459211; Honda GX160, 8 Gal. Twin Tank
®
459221; Honda GX270, 8 Gal. Twin Tank
l

Advertisement

Table of Contents
loading

Summary of Contents for North Star M459211B

  • Page 1 M459211B 459211; Honda GX160, 8 Gal. Twin Tank ® 459221; Honda GX270, 8 Gal. Twin Tank Gasoline Portable Air Compressor Installation, Operation and Maintenance Manua To the Owner: Thank you for purchasing a NorthStar Air Compressor. Your machine is designed for long life, dependability,...
  • Page 2: Table Of Contents

    Table of Contents Important Safety Instructions Maintenance Receipt and Inspection Kits & Service Parts Machine Component Exploded View / Component List Identification Assembly Pneumatic Schematic Diagrams Operation Troubleshooting Limited Warranty Safety DEFINITIONS DANGER! BREATHING AIR PRECAUTION WILL cause DEATH, SEVERE INJURY or substantial NorthStar air compressors are not designed, intended property damage.
  • Page 3: Machine Component

    Machine Component Identification Machine Component Identification Engine - Engine is NOT shipped with oil. Refer to engine owners’ manual for proper viscosity and capacity of oil for your engine. On/Off Switch - Make sure switch is at “ON” position when starting engine. Compressor Air Filter - Make sure your air filter is clean and particle free.
  • Page 4: Assembly

    Assembly Attach rubber feet as shown Item# Description 2215 Rubber Foot 82017 5/16 X 3/4” Flange Bolt 82019 5/16 Flange Nut...
  • Page 5: Operation

    Operation WARNING! Breather Never disconnect threaded joints with pressure in the tank. NOTE: Reduce tank pressure below 10 psi, and then drain moisture from tank daily to avoid tank corrosion. Drain moisture from tank(s) by opening the drain petcock located at the bottom of the tank. COMPRESSOR LUBRICATION CAUTION! Do not operate without lubricant or with inadequate lubricant.
  • Page 6: Maintenance

    Maintenance WARNING! Disconnect spark plug wire from spark plug and release air pressure from system before performing maintenance. NOTE: All compressed air systems contain maintenance parts (e.g. lubricating oil, filters, separators), which are periodically replaced. These used parts may be, or contain, substances that are regulated and must be disposed of in accordance with local, state, and federal laws and regulations.
  • Page 7: Exploded View / Component List

    459211 & 459221 Exploded View - Rev B Item Description Model Part # Item Description Model Part # Belt Guard Cover 37636 Drain Valve 779577 Warning Decal 34782 Honda Bushing CD3203 Rotating Equip. Decal 35189 1/8” NPT x 1/4 ” Comp. 459221 34741 Belt Guard...
  • Page 8 779101 Pump Assembly 00896 Item Description Part # Item Description Part # Head AB3860400 Oil Pan Gasket AB3650100 Head Bolt (M8 x 45mm SHCS) AB9101594 Crankshaft AB3660200 Aftercooler Gasket AB3670200 Cover D.E. AB2060590 Aftercooler, 118mm AB2870100 Oil Seal AB9163010 Aftercooler Bolt AB9101144 Screw, Reverse Thread AB9110014...
  • Page 9 779102 Pump Assembly 00863 Item Description Part # Item Description Part # Pump Head AB4961400 Cover Bolt (M6 x 15 SHCS) AB9101094 Head Bolt (M8 x 55mm SHCS) AB9101744 Flywheel, 350 mm AB3600100 Intercooler Gasket AB4650600 Flywheel washer AB9004008 Intercooler/Aftercooler Bolt Screw, Reverse Thread AB9110014 AB9101254...
  • Page 10: Pneumatic Schematic Diagrams

    Pneumatic Schematic Diagram Item # 459211 779101 PUMP IDLE DOWN UNLOADER REGULATOR SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK Item # 459221 SAFETY RELIEF VALVE 779102 PUMP IDLE DOWN UNLOADER REGULATOR SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK...
  • Page 11: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified electrician or Service Center. PROBLEM POSSIBLE CAUSE Engine does not start.
  • Page 12 This page has intentionally been left blank.
  • Page 13: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability.
  • Page 14 ® Manufactured by Northern Tool + Equipment Co., 2800 SouthCross Drive West P.O. Box 1499 Burnsville, MN 55337-0499...

Table of Contents