Aiwa XD-DW1 Service Manual
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Aiwa XD-DW1 Service Manual

Aiwa XD-DW1 Service Manual

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3 7 63 1515 0
SERVICE MANUAL
TE
L 13942296513
DVD PLAYER
This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
XD-DW1 AU(S),AHC(S)(S/M Code No. 09-002-339-7T1).
If requiring information about the IC DESCRIPTION & IC BLOCK DIAGRAM,
see Supplement Service manual of XD-DW1 AU(S),AHC(S)(S/M Code No. 09-002-339-7S1).
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http://www.xiaoyu163.com
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S/M Code No. 09-002-339-7R1
http://www.xiaoyu163.com
XD-DW1
2 9
8
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3
6 7
1 3
1 5
• BASIC DVD MECHANISM : DV21
co
.
AU(S),AHC(S)
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2 8
0 5
8
2 9
9 4
2 8
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9 9
9 9

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  • Page 1 This Service Manual is the “Revision Publishing” and replaces “Simple Manual” XD-DW1 AU(S),AHC(S)(S/M Code No. 09-002-339-7T1). If requiring information about the IC DESCRIPTION & IC BLOCK DIAGRAM, see Supplement Service manual of XD-DW1 AU(S),AHC(S)(S/M Code No. 09-002-339-7S1). u163 S/M Code No. 09-002-339-7R1...

  • Page 2: Table Of Contents

    http://www.xiaoyu163.com TABLE OF CONTENTS 3 7 63 1515 0 SPECIFICATIONS ..........................3 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING ..........4 Precaution to replace Optical block ......................4 DISASSEMBLY INSTRUCTIONS ...................... 5-15 ELECTRICAL MAIN PARTS LIST ....................16-21 TRANSISTOR ILLUSTRATION ......................21 LCD DISPLAY ............................

  • Page 3: Specifications

    http://www.xiaoyu163.com SPECIFICATIONS Power supply 120 V AC, 60 Hz <AU(S)> 3 7 63 1515 0 100-240 V AC, 60 Hz <AHC(S)> Power consumption 18 W Weight Main unit: 970 g (33.95 oz) Battery pack: 520 g (18.2 oz) External dimensions 165 (W) * 180 (H) * 51 (D) mm in.) Signal format...

  • Page 4: Protection Of Eyes From Laser Beam During Servicing

    http://www.xiaoyu163.com PROTECTION OF EYES FROM LASER BEAM DURING SERVICING This set employs laser. Therefore, be sure to follow carefully the CAUTION 3 7 63 1515 0 instructions below when servicing. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous WARNING! radiation exposure.

  • Page 5: Disassembly Instructions

    http://www.xiaoyu163.com DISASSEMBLY INSTRUCTIONS 1. CABI, BOTTOM ASSY 3 7 63 1515 0 (1) Remove screws A (*7) and B (*2), and remove the PLATE, BOTTOM ASSY from the unit. PLATE, BOTTOM ASSY (2) Remove the screws A (*3) on the CABI, BOTTOM ASSY side and disassemble the unit into the CABI, TOP ASSY and CABI, BOTTOM ASSY.
  • Page 6 http://www.xiaoyu163.com 2. CABI, MONITOR ASSY 3 7 63 1515 0 (1) Remove the screws A (*2) and remove the HINGE, FRICTION. • Before disassembling, fully open the CABI, MONITOR ASSY. When assembling the ASSY, leave it open. (2) Remove the CABI, MONITOR ASSY from the unit. •...
  • Page 7 http://www.xiaoyu163.com (5) Remove the three claws and remove the PWB, TFT. Then, remove the CONN ASSY, 2P EARTH-MT. 3 7 63 1515 0 Note During Assembling: Be careful not to touch the SFR of the PWB, TFT. PWB, TFT CLAWS CONN, ASSY, 2P EARTH-MT CLAW...
  • Page 8 http://www.xiaoyu163.com 3. DVD MECHANISM and PWB, MAIN 3 7 63 1515 0 (1) Remove the FFC connected to CN300 and CN301. • Do not remove the FFC connected to CN200. FFC (CN300) CN200 (Do not remove this.) FFC (CN301) L 13942296513 (2) Lift up the DV21 ASSY gently and remove the HLDR, MECHA in the direction of the arrow.
  • Page 9 http://www.xiaoyu163.com (3) Solder the two short lands of the FFC connected to CN200 to short them. 3 7 63 1515 0 (4) Remove the FFC connected to CN200. • To unlock, pull the brown portion of CN200 to the front. (5) Remove the wire (black) soldered on the lug plate of the DV21 ASSY.
  • Page 10 http://www.xiaoyu163.com 4. OPERATION PWB 3 7 63 1515 0 (1) Remove the CONN ASSY, 7PWHT60MM-SS2, CONN ASSY and 9PWHT60MM-SM1. (2) Remove the wire (brown) coming from the PWB, FR1. Note During Assembling: Stick securely the SHLD-SH, EARTH connecting the rear side of the CABI, TOP ASSY and the aluminum portion of the WINDOW.
  • Page 11 http://www.xiaoyu163.com (5) Remove the screw A (*1) on the rear side of the CABI, TOP ASSY and remove the HLDR, MONITOR LV and BTN, DISC SW. 3 7 63 1515 0 (6) Remove the screw B (two each) on the rear side of the CABI, TOP ASSY and remove the SPKR ASSY R and L. SPKR, ASSY L HLDR, MONITOR LV BTN, DISC SW...
  • Page 12 http://www.xiaoyu163.com 6. COVER, BAT ASSY 3 7 63 1515 0 (1) Remove the connector connected to CN801. (2) Remove the COVER, BAT ASSY from the PWB, MAIN. CONNECTOR (CN801) COVER, BAT ASSY PWB, MAIN (3) Remove the wire soldered on the four terminals. L 13942296513 •...
  • Page 13 http://www.xiaoyu163.com (5) Remove the TERMINAL, POWER1 ASSYs (*2) and TERMINAL, POWER2 ASSYs (*2) from the COVER, BAT PIN. 3 7 63 1515 0 • Before assembling, return the wire to the original position (route it under the projecting portion). TERMINAL POWER 1 ASSY TERMINAL POWER 2 ASSY PROJECTING PORTION TERMINAL...
  • Page 14 http://www.xiaoyu163.com (2) Assembling procedure of the SHLD-SH, EMC-1 and SHLD-SH, EMC-2. 3 7 63 1515 0 Solder the shield and the wire Peel off the shaded portion to the ground of the connector. and solder the shield. WIRE SHLD-SH, EMC-1 CN200 Solder the shield to the board.
  • Page 15 http://www.xiaoyu163.com (3-1) Models whose MAIN PCB No. is “8Z-HU1-601-01” 3 7 63 1515 0 Pin-19 of IC501 is temporarily unsoldered and a chip-resistor is connected instead. IC 501 19PIN SOLDER WIRE SOLDERINGS C-RES, U 150-1/6WJ CUSH-S, PWB L 13942296513 (3-2) Models whose MAIN PCB No. is “8Z-HU1-601-11” The portion between pin-17 and pin-18 of IC501 is shorted by soldering.

  • Page 16: Electrical Main Parts List

    http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION DIODE 87-A21-498-010 C-IC,IR3Y29BM 87-017-799-080 C-DIODE,1SS352 87-A21-074-040 C-IC,HC4066PW 87-020-027-080 CHIP-DIODE 1SS184 87-002-272-080 IC,TC4052BF 87-017-975-080 C-DIODE,HN1D01FU 87-A20-140-040 C-IC,NJM3414V 87-020-331-080 C-DIODE,DAN202K 87-A21-497-040 C-IC,DS1669S-10 87-001-165-080...
  • Page 17 http://www.xiaoyu163.com 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C253 87-016-558-080 C-CAP,TN47-6.3F93B C373 87-010-831-080 C-CAP,U,0.1-16F C254 87-016-558-080 C-CAP,TN47-6.3F93B C374 87-A11-031-080 C-CAP,E 100-16 M WX C255 87-A11-031-080 C-CAP,E 100-16 M WX C375 87-010-831-080 C-CAP,U,0.1-16F C299...
  • Page 18 http://www.xiaoyu163.com 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C535 87-016-558-080 C-CAP,TN47-6.3F93B C724 87-016-558-080 C-CAP,TN47-6.3F93B C537 87-016-669-080 C-CAP,S 0.1-25 K B C725 87-010-831-080 C-CAP,U,0.1-16F C538 87-016-669-080 C-CAP,S 0.1-25 K B C726 87-010-831-080 C-CAP,U,0.1-16F C539...
  • Page 19 http://www.xiaoyu163.com 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C832 87-A11-162-080 C-CAP,TN 47-16 M C F93 L200 87-A50-553-080 C-COIL,S 2.2UH LQG21F2R2N C833 87-A11-161-080 C-CAP,TN 10-35 M C F93 L201 87-A50-553-080 C-COIL,S 2.2UH LQG21F2R2N C834 87-016-669-080 C-CAP,S 0.1-25 K B...
  • Page 20 http://www.xiaoyu163.com 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C111 87-012-197-080 C-CAP,U 150P-50 CH FR1 C.B C112 87-A10-249-080 C-CAP,U 1-10 ZF C113 87-010-831-080 C-CAP,U,0.1-16F CN571 87-A61-183-080 C-CONN,9P V WHT BM09B-SRSS-TB C114 87-010-831-080 C-CAP,U,0.1-16F CN572...

  • Page 21: Transistor Illustration

    http://www.xiaoyu163.com LCD DISPLAY 3 7 6 3 1 5 1 5 0 • Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received. CHIP RESISTOR PART CODE Chip Resistor Part Coding Figure...

  • Page 22: Wiring-1 (Main: Component Side)

    http://www.xiaoyu163.com WIRING-1 (MAIN: COMPONENT SIDE) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 23: Wiring-2 (Main: 2Nd Layer)

    http://www.xiaoyu163.com WIRING-2 (MAIN: 2ND LAYER) 3 7 6 3 1 5 1 5 0 2ND LAYER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 24: Wiring-3 (Main: 3Rd Layer)

    http://www.xiaoyu163.com WIRING-3 (MAIN: 3RD LAYER) 3 7 6 3 1 5 1 5 0 3RD LAYER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 25: Wiring-4 (Main: Conductor Side)

    http://www.xiaoyu163.com WIRING-4 (MAIN: CONDUCTOR SIDE) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 26: Schematic Diagram-1 (Main 1/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-1 (MAIN 1/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 27: Schematic Diagram-2 (Main 2/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-2 (MAIN 2/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 28: Schematic Diagram-3 (Main 3/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-3 (MAIN 3/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 29: Schematic Diagram-4 (Main 4/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-4 (MAIN 4/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 30: Schematic Diagram-5 (Main 5/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-5 (MAIN 5/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 31: Schematic Diagram-6 (Main 6/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-6 (MAIN 6/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 32: Schematic Diagram-7 (Main 7/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-7 (MAIN 7/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 33: Schematic Diagram-8 (Main 8/8)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-8 (MAIN 8/8) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 34: Wiring-5 (Tft/Fr1/Fr2/Batt1/Batt2: Component Side)

    http://www.xiaoyu163.com WIRING-5 (TFT/FR1/FR2/BATT1/BATT2: COMPONENT SIDE) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 35: Wiring-6 (Tft/Fr1/Fr2/Batt1/Batt2: 2Nd Layer)

    http://www.xiaoyu163.com WIRING-6 (TFT/FR1/FR2/BATT1/BATT2: 2ND LAYER) 3 7 6 3 1 5 1 5 0 2ND LAYER 2ND LAYER 2ND LAYER 2ND LAYER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 36: Wiring-7 (Tft/Fr1/Fr2/Batt1/Batt2: 3Rd Layer)

    http://www.xiaoyu163.com WIRING-7 (TFT/FR1/FR2/BATT1/BATT2: 3RD LAYER) 3 7 6 3 1 5 1 5 0 3RD LAYER 3RD LAYER 3RD LAYER 3RD LAYER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 37: Wiring-8 (Tft/Fr1/Fr2/Batt1/Batt2: Conductor Side)

    http://www.xiaoyu163.com WIRING-8 (TFT/FR1/FR2/BATT1/BATT2: CONDUCTOR SIDE) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 38: Schematic Diagram-9 (Tft)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-9 (TFT) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 TFT C.B VOLTAGE INFORMATION CN101 PIN NO. PIN NAME PUSH OPEN SETUP TFT MODE PIN NO. PIN NAME NTSC NT/PAL...

  • Page 39: Schematic Diagram-10 (Fr1/Fr2)

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-10 (FR1/FR2) 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 40: Voltage Information

    http://www.xiaoyu163.com VOLTAGE INFORMATION (TFT C.B) (MAIN C.B) 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 41 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 42 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 44: Wave Form

    http://www.xiaoyu163.com WAVE FORM (TFT C.B) 3 7 63 1515 0 CN101 Pin # (CVBS) IC101 Pin 7 (BST) Internal signal mode IC101 Pin 9 (RY) CN101 Pin # (CVBS) External signal mode L 13942296513 S-OUT CN101 Pin 3 (C IN) IC101 Pin ·...
  • Page 45 http://www.xiaoyu163.com CN102 Pin 6 7 8 (VB/VR/VG) CN104 Pin 3 (COM) 3 7 63 1515 0 CN102 Pin 5 (FRPV) CN102 Pin @ (COM) 10-step signal input TP117 (COM) CN102 Pin 1 (HSY) L 13942296513 CN102 Pin 6 7 8 (VB/VR/VG) CN102 Pin 3 (SYN) Color-Bar signal input mode CN101 Pin $ (VCOI)
  • Page 46 http://www.xiaoyu163.com (MAIN C.B) 3 7 63 1515 0 IC704 Pin 4 (LINE IN AUDIO L-CH) IC704 Pin ! (DVD AUDIO R-CH) & ¡ IC704 Pin 8 (LINE IN AUDIO R-CH) IC706 Pin ≤ (DVD SPEAKER AMP IN L-CH) ™ IC706 Pin ™ (DVD SPEAKER AMP IN R-CH) L 13942296513 IC603 Pin 1 (LINE IN COMPOSITE VIDEO) £...
  • Page 47 http://www.xiaoyu163.com ≤ • IC708 Pin % IC604 Pin 5 (DVD CHROMA) 3 7 63 1515 0 (DVD HEADPHONE AMP IN R-CH) ∞ IC200 Pin . (DVD RF ENV) § IC602 Pin 7 (DVD COMPOSITE VIDEO) L 13942296513 ≥ IC604 Pin 4 (DVD LUMINANCE) u163 http://www.xiaoyu163.com...

  • Page 48: Electrical Adjustment

    http://www.xiaoyu163.com ELECTRICAL ADJUSTMENT 1. Electrical Adjustments 3 7 63 1515 0 Adjustment Adjustment Item Mode Input Instrument Waveform element value Power 5V LINE IN, NTSC STAIR STEP, DC voltmeter TP834 VR800 5.30 ± 0.01V NTSC, etc. FULL MODE 2. TFT Monitor Adjustment * Use LEADER 408NPS as a signal generator.
  • Page 49 http://www.xiaoyu163.com 3 7 63 1515 0 Adjustment Adjustment Item Mode Input Instrument Waveform element value White balance LINE IN, NTSC STAIR STEP CH2 of TP115(CH1) SFR107 Minimum Fig-5 (WD) NTSC, (no burst/10STEP) oscilloscope TP116(CH2) FULL MODE is in INV White balance mode and TP115(CH1) SFR106...
  • Page 50 * To avoid counting track jumps as errors, track jumps are not performed in the test mode and recorded spiral pits are read, unlike during normal DVD playback. Therefore, during service mode startup, only the Aiwa logo appears; the pictures and sound recorded on the disc are not output.
  • Page 51 http://www.xiaoyu163.com Returning to the Initial Condition. 3 7 63 1515 0 Fig-1 Fig-5 Fig-2 L 13942296513 Fig-6 Fig-3 Fig-7 u163 Fig-4 Fig-8 http://www.xiaoyu163.com...
  • Page 52 http://www.xiaoyu163.com Major Components Location Guide 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 53: Initialize Mode

    http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 INITIALIZE MODE To initialize the contents set on the SETUP display, do the following. * The settings of BRIGHT and COLOR will not be initialized. 1. Turn on the power. 2. Press the keys of the remote controller in the following order: STOP ™...

  • Page 54: Ic Block Diagram

    http://www.xiaoyu163.com IC BLOCK DIAGRAM IC, BA5954FP 3 7 63 1515 0 PreGND PGND 7.5k STAND LOADING ACTUATOR DRIVER DRIVER 7.5k DET.AMP. THERMAL SHUT DOWN DET.AMP. 7.5k SLED ACTUATOR DRIVER DRIVER 7.5k PGND IC, NJM4580E IC, MM1226XF L 13942296513 A OUT 75Ω...
  • Page 55 http://www.xiaoyu163.com IC, PCM1716 3 7 63 1515 0 SERIAL INPUT LRCK MULTI LEVEL• FUNCTION• EXTL ∆ –∑ DATA WITH CONTROLLER MODULATOR X8 OVER• SAMPLING ML/IIS DIGITAL FILTER MC/DM1 EXTR MD/DM0 CS/IWO ZERO MODE MODE CONTROL BPZ-Cont MUTE OPEN DRAIN Crystal OSC POWER CLKO 1 AGND1...
  • Page 56 http://www.xiaoyu163.com IC, TC74HC373AF 3 7 63 1515 0 (ENABLE) OUTPUT CONTROL IC, BA6849FP IC, LA6393M VOUT2 VIN–2 VIN+2 L 13942296513 DRIVER CURRENT SENSE AMP GAIN CONTROL VOUT1 VIN–1 VIN+1 HALL AMP TORQUE SENSE AMP IC, NJM2100 H1– A OUTPUT SHORT BRAKE H2–...
  • Page 57 http://www.xiaoyu163.com IC, LC75854W 3 7 63 1515 0 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 SEGMENT DRIVER & LATCH COMMON TEST DRIVER...

  • Page 58: Mechanical Parts List 1/1

    http://www.xiaoyu163.com MECHANICAL PARTS LIST 1/1 3 7 63 1515 0 If can’t understand for Description please kindly refer to “REFERENCE NAME LIST”. REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION 1 8Z-HU1-202-010 HLDR,MONITOR LV 31 8Z-HU1-010-110 KNOB,LEVER OPEN 2 8Z-HU1-016-010 BTN,DISC SW...

  • Page 59: Mechanical Exploded View 1/1

    http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW 1/1 3 7 6 3 1 5 1 5 0 P.C.B HINGE, FRICTION P P.C.B P.C.B 1 3 9 4 2 2 9 6 5 1 3 P.C.B PLATE, OPTICAL CABI, BOTTOM PLATE, EARTH P.C.B P.C.B P.C.B PLATE, TRML COVER w w w...

  • Page 60: Accessories/Package List

    http://www.xiaoyu163.com ACCESSORIES/PACKAGE LIST 3 7 6 3 1 5 1 5 0 REF. NO PART NO. KANRI DESCRIPTION 1 8Z-HU1-902-010 IB,AHC (E/CK) -DW1<AHC<S>> 1 8Z-HU1-901-010 IB,AU (E/S/F) DW1<AU<S>> 2 8Z-HU1-621-010 RC UNIT,RC-ZVL01 3 8Z-HU1-626-010 AC CORD SET ASSY,U BLK NI<AU<S>> 3 87-A80-089-010 AC CORD SET,HC<AHC<S>>...

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