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Harman Kardon AVR210 Service Manual

A/v dolby digital receiver
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See also: Owner's Manual
harman/kardon
A/V DOLBY DIGITAL RECEIVER

SERVICE MANUAL

ESD WARNING......................................2
LEAKAGE TESTING.................................3
BASIC SPECIFICATIONS.........................4
FRONT PANEL CONTROLS.....................5
REAR PANEL CONNECTIONS.................9
TROUBLESHOOTING GUIDE..................14
PROCESSOR RESET............................14
BULLETIN # H/K2001-01........................16
BULLETIN # H/K2001-03........................18
BULLETIN # H/K2003-07........................19
AVR210
CONTENTS
TECH TIP# HKTT2002-01.....................21
TECH TIP# HKTT2003-01.....................23
TECH TIP# HKTT2004-03.....................24
UNIT EXPLODED VIEW.......................28
EXPLODED VIEW PARTS LIST..............29
BLOCK DIAGRAMS.............................30
PCB DRAWINGS................................32
ELECTRICAL PARTS LIST...................44
SEMICONDUCTOR PINOUTS...............65
SCHEMATICS...................................115
WIRING DIAGRAM............................132
PACKAGE.......................................135
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
Rev2 - 6/2005

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Summary of Contents for Harman Kardon AVR210

  • Page 1: Table Of Contents

    AVR210 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS ESD WARNING…………………..…..……….2 TECH TIP# HKTT2002-01………………...21 LEAKAGE TESTING………………..….…..3 TECH TIP# HKTT2003-01………..……….23 BASIC SPECIFICATIONS…………….….…..4 TECH TIP# HKTT2004-03………..……….24 FRONT PANEL CONTROLS……….….…….5 UNIT EXPLODED VIEW…………………..28 REAR PANEL CONNECTIONS…………..…9 EXPLODED VIEW PARTS LIST…….…….29 REMOTE CONTROL FUNCTIONS………..11 BLOCK DIAGRAMS…………..……………30...

  • Page 2: Esd Warning

    AVR210 harman/kardon Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components.

  • Page 3: Leakage Testing

    AVR210 harman/kardon Before returning the unit to the user, perform the following safety checks : 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the unit.

  • Page 4: Basic Specifications

    Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark, and Power for the Digital Revolution is a trademark, of Harman International Industries, Inc. is a trademark of Harman International Industries, Inc. (Patent No. 5,386,478).

  • Page 5: Front Panel Controls

    AVR210 harman/kardon Front Panel Controls ı ˆ Ù Û Ú Ô Ò Ó & 1 Main Power Switch ! Input Source Selector Ô Set Button 2 System Power Control @ FM Mode Selector Input Indicators 3 Power Indicator # Digital Optical 3 Input Ò...
  • Page 6 AVR210 harman/kardon Front Panel Controls 7 Surround Mode Selector: Press this but- $ Digital Coax 3 Jack: This jack is used for Ú Digital Input Selector: When playing a connection to the output of portable audio source that has a digital output, press this...

  • Page 7: Front Panel Information Display

    AVR210 harman/kardon Front Panel Information Display W V U MUTE AUTO TUNED ST MEMORY PRESET SLEEP DOLBY D COAXIAL OPTICAL 1 2 3 1 2 3 ANALOG VMAx NF 5.1 LOGIC 7 CM NIGHT DIGITAL PRO LOGIC 3-STEREO 5 CH STEREO HALL 1...
  • Page 8 AVR210 harman/kardon Front Panel Information Display T Memory Indicator: This indicator flashes when entering presets and other information into the tuner’s memory. U Stereo Indicator: This indicator lights when an FM station is being tuned in stereo. V Tuned Indicator: This indicator lights when a station is being received with sufficient signal strength to provide acceptable listening quality.

  • Page 9: Rear Panel Connections

    AVR210 harman/kardon Rear Panel Connections · A ‰ A ° AC INPUT VIDEO S-VIDEO ~120V/60HZ A ¡ VID 3 VID 3 TAPE ™ REMOTE £ VID 2 VID 2 MODEL NO. AVR 210 ANTENNA NORTHRIDGE LISTED CALIFORNIA, USA COAX E191351...
  • Page 10 Connect this jack to ⁄ Preamp Outputs: These jacks may be jacks to the PLAY/OUT audio jacks on a VCR the “IR IN” jack on Harman Kardon (or other connected to an external power amplifier. or other video source.

  • Page 11: Remote Control Functions

    AVR210 harman/kardon Remote Control Functions a Power On Button b IR Transmitter Window c Program/SPL Indicator d Power Off Button e Input Selectors f AVR Selector POWER g AM/FM Tuner Select h Test Button i Sleep Button j Surround Mode Selector...
  • Page 12 Pressing this button when the tuner is operate the AVR 210 and most Harman Kardon tings such as output levels. When changing an already in use will select between the AM and CD or DVD players and cassette decks.
  • Page 13 AVR210 harman/kardon Remote Control Functions ` Preset Up/Down: When the tuner is will change to monaural reception. (See page Volume Up/Down: Press these buttons to 28 for more information.) in use, press these buttons to scroll through the raise or lower the system volume.

  • Page 14: Troubleshooting Guide

    • Amplifier is in protection mode • Contact your local Harman Kardon service depot due to internal problems No sound from surround or • Incorrect surround mode • Select a mode other than stereo center speakers •...

  • Page 15: Idle Current/Tuner Alignment

    AVR210 harman/kardon AVR110/210/310/510 IDLE CURRENT ADJUSTMENT: Turn main power on; let unit idle (no load) for 5 minutes. Check points: White female connectors: WA401,WA402,WA403,WA601,WA602 Adjust – Variable resistors: VR401,VR402,VR501,VR601,VR602 to 21mV +/- 3mV. Use caution not to short the two pins together in each connector.

  • Page 16: Bulletin # H/K2001-01

    AVR210 harman/kardon harman/kardon Service Bulletin Service bulletin # H/K2001-01 June 2001 Warranty labor rate: MINOR repair To: All harman/kardon Service Centers Models: AVR110/210/310/510, AVR3000/4000/5000 Subject: Unit Goes into Protection In the event you receive an AVR110,210,310,510,3000,4000 or 5000 A/V receiver with the complaint: “The Receiver is going into protection (Red indicator in the power switch) as soon as it’s turned on, or after a...
  • Page 17 AVR210 harman/kardon AVR110/210/310/510, AVR3000/4000/5000 2. Possible blown line fuse; inspect and replace if necessary: When line fuse FU981 is blown in the AVR series, the Amber Standby Indicator will still light, but when unit is switched ON, the unit will go into protection.

  • Page 18: Bulletin # H/K2001-03

    AVR210 harman/kardon harman/kardon Service Bulletin Service bulletin # H/K2001-03 Rev1 January 2003 Warranty labor rate: MAJOR repair To: All harman/kardon Service Centers Models: AVR110/210/310/510 Subject: No Output In Surround Mode In the event you receive an AVR110,210,310, or 510 A/V receiver with the complaint: “The receiver has no output when any surround mode is chosen, when using any input, digital or analog.”, check the item below...

  • Page 19: Bulletin # H/K2003-07

    AVR210 harman/kardon harman/kardon Service Bulletin Service bulletin # H/K2003-07 Sept. 2003 Warranty labor rate: MINOR repair To: All harman/kardon Service Centers Model: AVR110/210/310/510, AVR120/220; AVR320/520 Subject: Various Complaints For Complaints: NO AUDIO NOISE INTERMITTENT NOISE INTERMITENT AUDIO Possible Solution: Voltages may be too high on DSP Buffer IC or DSP IC All modifications are done to the DSP board.
  • Page 20 AVR210 harman/kardon MODELS: AVR110/210/310/510 AVR120/220 MODELS: AVR320/520...

  • Page 21: Tech Tip# Hktt2002-01

    AVR210 harman/kardon TECH TIPS harman/kardon Troubleshooting tips and solutions to common service problems AVR Test Cable Kit Now Available For models: AVR35/45/65 TIP# HKTT2002-01 AVR100/200/300/500/7000 AVR110/210/310/510 AVR120/220/320/520 Complaint: The components on many of these PCB’s can’t be accessed with a test probe or other device because the boards are mounted so close together.
  • Page 22 AVR210 harman/kardon Kit includes: Qty. in bag Conductors Comment 3 pin connector but only 2 wires Split connector male/female * Split connector male/female * Split connector male/female * Split connector male/female * Split connector male/female * Split connector male/female *...

  • Page 23: Tech Tip# Hktt2003-01

    AVR210 harman/kardon TECH TIPS harman/kardon Troubleshooting tips and solutions to common service problems TIP# HKTT2003-01 Rev5 For models: AVR7000/7200/7300/8000 AVR10 AVR100/200/300/500 DPR1001 AVR110/210/310/510 DPR1005 AVR120/220/320/520 DPR2005 AVR125/225/325/525 HK3370/3470/3375/3475 AVR130/230/330/430/630 HK3250 AVR135/235/335/435/635 Subject: Backup Memory on AVR/DPR/HK series receivers In the event of the complaint: “the receiver is losing its memory (any programmed system settings) when the unit is turned off, or after the unit is unplugged (briefly*)”:...

  • Page 24: Tech Tip# Hktt2004-03

    Using 6/8 Direct In Models covered: The following charts are used to help the tech quickly isolate AVR210 AVR310 audio problems in an AVR receiver. Use the following AVR220 AVR320 procedures to help find what is working, then to quickly locate the problem area.
  • Page 25 AVR210 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In At this point you will be able to check and assure all output levels are the same. 10) IF THE OUTPUT LEVELS ARE NOT THE SAME STOP! Go no further. At this point you will need to use the charts to see where you are losing your signal.
  • Page 26 AVR210 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In AVR,210,310,510 1 15 3 19 17 7 13 27 25 21 20 25 26 10 12 9 24 22 22 23 5 21 19 19 20 8 10...
  • Page 27 AVR210 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In AVR 525 21 22 21 23 7 28 7 29 27 25 26 11 11 26 24 22 23 13 13 8 10 1 13 15 15 23 21...

  • Page 28: Unit Exploded View

    AVR210 harman/kardon...

  • Page 29: Exploded View Parts List

    AVR210 harman/kardon 55244110 J4099100170X 55175760...
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  • Page 32: Pcb Drawings

    AVR210 harman/kardon...
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  • Page 44: Electrical Parts List

    AVR210 harman/kardon AVR 210 Electrical Parts List Note: All quantities on any line = 1 Designator Part Number Description unless otherwise noted. Q203 J2041220202X TR DTC114TK SMT3 Q203 J2041220701X TR KRC111S SOT23 Front/IR Remote/Headphone PCB Q204 J2041220202X TR DTC114TK SMT3...
  • Page 45 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description Q236 J2041200101X TR PNP KRA107S C230 1105867091 CCCFMIN 100P0F +5% Q236 J2041200102X TR PNP DTA114YKA C237 2026729091 CCCFMIN 100N0F +80 Q237 J2041220102X TR NPN DTC114YKA C238 2026729091 CCCFMIN 100N0F +80...
  • Page 46 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R233 8044037091 RMGCFMIN 150R0 OHM R354 1106642091 RMGCFMIN 390R0 OHM R234 8044037091 RMGCFMIN 150R0 OHM R356 9057440091 RMGCFMIN 470R0 OHM R235 8044037091 RMGCFMIN 150R0 OHM R357 9057440091 RMGCFMIN 470R0 OHM...
  • Page 47 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description CP202 J4422212140X FPC PLUG 21P 1.25M R416 5088659091 RMGCFMIN 2K7 OHM + CP203 J4420030840X CNT PLUG 2.0 ST 8P R417 1106644091 RMGCFMIN 3K3 OHM + CP204 J4420030540X CNT PLUG 2.0 ST 5P...
  • Page 48 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description Q602 J2021021601X TR KTC2874 A NPN T C608 1105867091 CCCFMIN 100P0F +5% Q603 J2021021501X TR KTC2874 B NPN T C609 1105867091 CCCFMIN 100P0F +5% Q603 J2021021601X TR KTC2874 A NPN T...
  • Page 49 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C650 2025267030 CE 470U0F +20% 10. RF617 8044051091 RMGCFMIN 0 OHM +0% C651 2025267030 CE 470U0F +20% 10. RS602 1106639091 RMGCFMIN 75R0 OHM C652 2025267030 CE 470U0F +20% 10. RS602 9057437091...
  • Page 50 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R674 2047195091 RMGCFMIN 1K0 OHM + CP601 J4423331600X CNT PLUG BD'BD 2.0 R677 2047195091 RMGCFMIN 1K0 OHM + CP602 J4420030840X CNT PLUG 2.0 ST 8P R678 2047195091 RMGCFMIN 1K0 OHM +...
  • Page 51 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description IC715 J2110012004X IC OPAMP NJM2068 C728 J3470910030X CE RA/TAP 10UF 16V IC716 J2110012004X IC OPAMP NJM2068 C729 2026783030 CE 47U0F +20% 16.0 IC717 J2110012004X IC OPAMP NJM2068 C730 J3470910030X CE RA/TAP 10UF 16V...
  • Page 52 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C709 J3470910030X CE RA/TAP 10UF 16V C819 J3470910030X CE RA/TAP 10UF 16V C710 2026783030 CE 47U0F +20% 16.0 C821 2026783030 CE 47U0F +20% 16.0 C711 J3470910030X CE RA/TAP 10UF 16V...
  • Page 53 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C793 1105933091 CCCFMIN 2N2F +10% R743 9057440091 RMGCFMIN 470R0 OHM C794 1105933091 CCCFMIN 2N2F +10% R744 4043835091 RMGCFMIN 100R0 OHM C812 5088236091 CCCFMIN 33P0F +5% R746 9057440091 RMGCFMIN 470R0 OHM...
  • Page 54 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R813 2047202091 RMGCFMIN 180K0 OHM R885 9057440091 RMGCFMIN 470R0 OHM R814 5088663091 RMGCFMIN 100K0 OHM R886 2047202091 RMGCFMIN 180K0 OHM R815 2047195091 RMGCFMIN 1K0 OHM + R887 5088663091 RMGCFMIN 100K0 OHM...
  • Page 55 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R950 9057440091 RMGCFMIN 470R0 OHM JK701 J44306000101 JACK RCA 6P GND W/ R951 2047195091 RMGCFMIN 1K0 OHM + JK702 J44302401201 JACK RCA 4P S R952 2047195091 RMGCFMIN 1K0 OHM +...
  • Page 56 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C093 J3470910030X CE RA/TAP 10UF 16V C104 1105933091 CCCFMIN 2N2F +10% C094 J3470910030X CE RA/TAP 10UF 16V C105 1105933091 CCCFMIN 2N2F +10% C095 J3470910030X CE RA/TAP 10UF 16V C106 1105867091...
  • Page 57 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C143 2026729091 CCCFMIN 100N0F +80 R062 5088661091 RMGCFMIN 10K0 OHM C147 3093873091 CCCFMIN 220P0F +5% R063 5088661091 RMGCFMIN 10K0 OHM C166 2026729091 CCCFMIN 100N0F +80 R064 5088661091 RMGCFMIN 10K0 OHM...
  • Page 58 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R136 5088655091 RMGCFMIN 560R0 OHM JAC1 J2123806001X FIBER TORX178B R137 5088655091 RMGCFMIN 560R0 OHM JAC2 J2123806001X FIBER TORX178B R138 8044040091 RMGCFMIN 5K6 OHM + JAC3 J44302001100 JACK RA 2P OO JC02...
  • Page 59 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description Q439 J2002500203X TR PNP 2SA1941-R(1 FU481 J5503320330X FUSE T 250V/2.0A Q440 J2002500103X TR PNP 2SA1986-R FU482 J5502220320X FUSE 2A/125V Q440 J2002500203X TR PNP 2SA1941-R(1 FU482 J5503320330X FUSE T 250V/2.0A Q513 J2021520302X...
  • Page 60 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description D553 7043654016 D-SLP 1N4148 100.0 D988 7043654016 D-SLP 1N4148 100.0 D554 7043654016 D-SLP 1N4148 100.0 D991 J2221430635X D-ZENER .5W 30V J D555 7043654016 D-SLP 1N4148 100.0 D992 7043654016 D-SLP 1N4148 100.0 D556 7043654016 D-SLP 1N4148 100.0...
  • Page 61 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description C405 2026907030 CE 100U0F +20% 25. C582 2026783030 CE 47U0F +20% 16.0 C406 2026907030 CE 100U0F +20% 25. C583 2026783030 CE 47U0F +20% 16.0 C407 2026908030 CE 220U0F +20% 10.
  • Page 62 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description Resistors R441 5088296016 RCF 150R0 OHM +5% R442 5088296016 RCF 150R0 OHM +5% R443 5088296016 RCF 150R0 OHM +5% R671 J3076228421X RES MPR 0.22 5W J R444 5088296016 RCF 150R0 OHM +5% R672 J3076228421X RES MPR 0.22 5W J...
  • Page 63 AVR210 harman/kardon Designator Part Number Description Designator Part Number Description R529 5088295016 RCF 100R0 OHM +5% R606 4043563016 RCF 1K5 OHM +5% 25 R530 5088295016 RCF 100R0 OHM +5% R607 4043563016 RCF 1K5 OHM +5% 25 R531 3093937016 RCF 15R0 OHM +5% 2...
  • Page 64 RCF 1K5 OHM +5% 25 R688 4043563016 RCF 1K5 OHM +5% 25 R689 9057113016 RCF 39K0 OHM +5% 2 AVR210 COMPLETE TUNER R690 9057113016 RCF 39K0 OHM +5% 2 PCB ASS'Y PART# J4099100170X R691 3093948016 RCF 10K0 OHM +5% 2...

  • Page 65: Semiconductor Pinouts

    AVR210 harman/kardon...
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  • Page 82: Block Diagrams

    AVR210 harman/kardon 8-channel analog multiplexer / demultiplexer BU4051BC / BU4051BCF / BU4051BCFV The BU4051BC, BU4051BCF and BU4051BCFV are analog multiplexers / demultiplexers which use three-input digi- tal signals for control via an 8-channel analog switch. These products feature high on / off output voltage ratio and low crosstalk between analog switches.
  • Page 83 AVR210 harman/kardon Triple 2-channel analog multiplexer / demultiplexer BU4053BC / BU4053BCF / BU4053BCFV The BU4053BC, BU4053BCF, and BU4053BCFV are multiplexers / demultiplexers capable of selecting and combin- ing analog signals and digital signals in a 2 ch × 3 configuration. Inhibit signals and control signals are used to turn on the switch corresponding to each of the channels.
  • Page 84 AVR210 harman/kardon 8-bit compatible shift / store register BU4094BC / BU4094BCF / BU4094BCFV The BU4094BC, BU4094BCF, and BU4094BCFV are shift / store registers, each consisting of an 8-bit register and an 8-bit latch. As the data in the shift register can be latched by an asynchronous strobe input, it is possible to hold the output in the data transfer mode.
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  • Page 115: Schematics

    AVR210 harman/kardon...
  • Page 116 AVR210 (Input) Processor Part 1...
  • Page 117 AVR210 (Input) Processor Part 2...
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  • Page 119 AVR210 (Front) Part 1...
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  • Page 122 AVR210 (Main) Part 1...
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  • Page 125 AVR210 (DSP) Part 1...
  • Page 126 AVR210 (DSP) Part 2...
  • Page 127 AVR210 (Surround amp & Standby Supply)
  • Page 129 AVR210 Video Part 1...
  • Page 130 AVR210 Video Part 2...
  • Page 131 AVR210 Tuner PCB is shown as reference only as it is only available as complete PCB...

  • Page 132: Wiring Diagram

        AVR210 harman/kardon...
  • Page 133 Part 1 AVR210 harman/kardon...
  • Page 134 WIRING Part 2...

  • Page 135: Package

    AVR210 harman/kardon AVR210 PACKAGE ATTACHED WITH CELLOPHANE TAPE PARTS NO. DESCRIPTION CUSHION POLY J978200026000 J96000024000 J96000024100 J96000024200 J96000024300 J96000024400 J96000024500 J96000024600 J96000024700 J97000502000 SHEET PE 0.5t AM ANTENNA LOOP J4482250031X J44812500111 FM ANTENNA 75 EU FM ANTENNA 75 US 55127450...

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