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Philips DVP5160/12 Service Manual
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Philips DVP5160/12 Service Manual

Philips DVP5160/12 Service Manual

Philips dvd player service manual
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TABLE OF CONTENTS
. Technical Specifications.............................................................1-2
. Safety Instruction, Warning & Notes............................................1-3
. Mechanical and Dismantling Instructions.........................................2-1
. Region Code, Software Version& Upgrades...................................
. Trouble Shooting Chart..........................................................
. Wiring Diagram.......................................................................5-1
. Electrical Diagrams and Print-layouts...........................................6-1
. Set Mechanical Exploded View & Electrical Part list.......................7-1
. Electrical Parts List..................................................................8-1
. Revision List..........................................................................9-1
©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by KC-ET0742 Service Audio
Version 1.0
Printed in The Netherlands
Subject to modification
DVP5160 DVP5166K DVP5168K
DVP5160/12
DVP5160/05
DVP5166K/56/98/61
DVP5168K/51
Page
3-1
.
4-1
.
LASER PRODUCT
GB
PHILIPS
CLASS 1
3139 785 32600

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Summary of Contents for Philips DVP5160/12

  • Page 1 . Electrical Parts List…………………………………………..…..…...8-1 . Revision List………………………………………………….…..…..9-1 CLASS 1 ©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 2: Technical Specifications

    Technical Specifications Audio performance TV standard (PAL/50Hz) (NTSC/60Hz) DA converter 24bits, 192KHz Number of lines fs 96kHz 4Hz----44kHz Playback Multi standard (PAL/NTSC) fs 48kHz 4Hz----22kHz SVCD fs 48kHz 4Hz----22kHz Video performance fs 44.1kHz 4Hz----20kHz CD/ VCD fs 44.1kHz 4Hz----20kHz Video DAC 12 bit, 108MHz Signal-Noise (1kHz) >90dB...

  • Page 3: Safety Instruction, Warning & Notes

    Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 4 Warning 2. Laser 1.General . All ICs and many other semiconductors are susceptible to . The use of optical instruments with this product, will electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 5 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...

  • Page 6: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instructions Dismantling Instruction The following guideline is a general instruction for how to dismantle the player, Detailed operation done according the set unit. Step1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1). Figure 1 Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first.
  • Page 7 Mechanical and Dismantling Instructions Dismantling Instruction Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3). Note: Make sure to operate gently otherwise the guider would be damaged. Push the guider until the tray out. Make sure to operate gently to avoid damage happening.
  • Page 8 Mechanical and Dismantling Instructions Dismantling Instruction Step5: Dismantling Front Panel, disconnect the 3 connector, then release the snaps on the both sides of Front Panel and bottom cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7) CON 6 CON 4 CON 5...
  • Page 9 Mechanical and Dismantling Instructions Dismantling Instruction Step6: Dismantling Main Board, first disconnect the connector, and then remove 4 screws. (Figure 8) CON 7 Figure 8 Step7: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 9) Figure 9...

  • Page 10: Software Upgrade

    Software upgrade Preparation to upgrade software B. Read out the software versions to confirm upgrading Power on the set and press <Setup> button on the Start the CD Burning software and create a new CD project (Data Disc) with the following setting: remote control.

  • Page 11: Trouble Shooting Chart

    Trouble shooting chart Spindle motor does not move Remark: Trouble shooting chart for DVP5160/XX Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q6 Q5.
  • Page 12 Trouble shooting chart The power can not be on or off Remark: Trouble shooting chart for DVP5160/XX The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 on the front board to CN5 on Check/Correct connection the decoder board is in...
  • Page 13 Trouble shooting chart All output voltages on the power board is 0V or deviated. Remark: Trouble shooting chart for DVP5160/XX All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C4 if D1, D2, D3, D4 Check whether are normal.
  • Page 14 Trouble shooting chart Disc cannot be read . Remark: Trouble shooting chart for DVP5160/XX Disc cannot be read. Check the FFC connection Check the loaded circuit between 24P and the loader. 1.Check voltage on pin 112 of U2 varies between 0 and 3.3V: Check whether there is laser 3.3V for VCD voltage (2V for VCD and 2.2V for...
  • Page 15 Trouble shooting chart Only DVD disc or only disc except DVD can be played Remark: Trouble shooting chart for DVP5160/XX Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader. Check laser voltage (2V) output Check the solder status on U2 and on Collector of Q6, if pin 23 of...
  • Page 16 Trouble shooting chart No display on LEDD, and buttons do not work Remark: Trouble shooting chart for DVP5160/XX No display on LED, and buttons do not work Check whether there is correct contact Correct connection between CON301 and Check VCC(+5v) voltage Fix power supply board top a power on the power and front supply for should electric circuit...
  • Page 17 Trouble shooting chart Distorted audio and loud noise Remark: Trouble shooting chart for DVP5160/XX Distorted audio and loud noise Check the power supply voltages +12V and -12V to the operation Check Q15 amplifying Q15 IS normal. Check whether the Replace Q7 muting transistor are normal...
  • Page 18 Trouble shooting chart Abnormal color of video picture Remark: Trouble shooting chart for DVP5160/XX Abnormal color of video picture Check whether Check Y1, R15, R217, C17 and C18 27MHz output signal is Check whether the 3.3V Check other of power supply electric and 1.8V power supply circuit voltages on the decoder...
  • Page 19 Trouble shooting chart Remote reception is insensitive or fails. Remark: Trouble shooting chart for DVP5160/XX Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check if the power supply Check R315 C315 on the front board voltage to the remote censor is normal are normal.
  • Page 20 4-10 Trouble shooting chart No video picture, no sound. Remark: Trouble shooting chart for DVP5160/XX No video picture, no sound. Check whether all the voltages from the power board to the Check the loaded circuit CVBS(R85 point) waveform decoder board are normal. Check if the reset circuit consisting of CE10, and D3 is normal (at a Change CE10, and D3.
  • Page 21 4-11 Trouble shooting chart Spindle motor does not move Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q6 Q5.
  • Page 22 4-12 Trouble shooting chart The power can not be on or off Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 on the front board to CN5 Check/Correct connection...
  • Page 23 4-13 Trouble shooting chart All output voltages on the power board is 0V or deviated. Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C4 if D1, D2, D3, D4 are Check whether...
  • Page 24 4-14 Trouble shooting chart Disc cannot be read . Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Disc cannot be read. Check the FFC connection Check the loaded circuit between 24P and the loader. 1.Check voltage on pin 112 of U2 varies between 0 and 3.3V: Check whether there is laser voltage 3.3V for VCD...
  • Page 25 4-15 Trouble shooting chart Only DVD disc or only disc except DVD can be played Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader.
  • Page 26 4-16 Trouble shooting chart No display on LEDD, and buttons do not work Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX No display on LED, and buttons do not work Check whether there is correct contact Correct connection between CON301 and Check VCC(+5v) voltage on Fix power supply board top a power the power and front board...
  • Page 27 4-17 Trouble shooting chart Distorted audio and loud noise Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Distorted audio and loud noise Check the power supply voltages +12V and -12V to Check Q15 operation amplifying Q15 IS normal. Check whether the muting Replace Q7 Q8 Q27 Q28 transistor Q7...
  • Page 28 4-18 Trouble shooting chart Abnormal color of video picture Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Abnormal color of video picture Check whether the 27MHz Check Y1, R15, R217, C17 and C18 output signal is normal. Check whether the 3.3V Check other of power supply electric and 1.8V power supply voltages on the decoder...
  • Page 29 4-19 Trouble shooting chart Remote reception is insensitive or fails. Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check if the power supply Check R315 C315 on the front board voltage to the remote censor is normal are normal.
  • Page 30 4-20 Trouble shooting chart No video picture, no sound. Remark: Trouble shooting chart for DVP5166K/XX, DVP5168K/XX No video picture, no sound. Check whether all the voltages from the power board to the Check the loaded circuit CVBS(R85 point) waveform decoder board are normal. Check if the reset circuit consisting of CE10, and D3 is normal (at a Change CE10, and D3.

  • Page 31: Wiring Diagram

    DVP5160/XX WIRING DIAGRAM COAX SCART CVBS AUDIO AMP&LPF VIDEO LPF&DRIVE AUDIO AK4385 POWER SUPPLY 24PIN*0.5 MT1389DXE/H +12V AGND CON2 -12V 7PIN*2.5 LIMIT EEPROM LOAD+ FLASH LOAD- TROUT 5PIN*2.0 CN11 TRIN 3PIN*2.0 2PIN*2.0 10PIN*2.0 MAIN BOARD SWITCH LED+ CN601 CN302 LED- 8PIN*2.0 BOARD CN301...
  • Page 32 DVP5166K /XX, 5168K/XX WIRING DIAGRAM COAX CVBS VIDEO LPF&DRIVE AUDIO AMP&LPF POWER SUPPLY 24PIN*0.5 MT1389DX/H +12V AGND CN202 -12V 7PIN*2.5 LIMIT KARAOKE A/D CS5340 LOAD+ EEPROM FLASH LOAD- TROUT 5PIN*2.0 CN11 CN13 TRIN 10PIN*2.0 3PIN*2.0 2PIN*2.0 5PIN*2.0 MAIN BOARD SWITCH 5PIN*2.0 CON201 5PIN*2.0...
  • Page 33 Front Board Electric Diagram for DVP5160/XX, DVP5166K/XX, DVP5168K/XX DV33 R326 330 REM301 LED+ DV33 R315 PCON/LED- 100 ohm POWER_K FROM MAIN BOARD CON302 C306 CE301 CON4(2.0) C316 C315 0.1u 47uF 47pF C306 CON301 C303 R309 R310 DV33 R311 DATA R312 D302 PCON/LED- R303...
  • Page 34 Front Board Print-Layout (Bottom Side) for DVP5160/XX, DVP5166K/XX, DVP5168K/XX Switch Board Print-Layout (Bottom Side) for DVP5160/XX, DVP5166K/XX, DVP5168K/XX...
  • Page 35 Power Board Electric Diagram for DVP5160/XX, DVP5166K/98, DVP5168K/XX T2AL/250ac NTC 10 1N4007 1N4007 680uH CON1 10K471 102/400Vac AC INPUT + C1 + C2 22uF/400V 22uF/400V 1N4007 1N4007 IN4148 10uF/50V EEL22 IN4148 47uF/25V CON2 -24V -12V 152/1KV 1/4W120K 1/4W120K +12V CON1 CON2 R4(NU) 47uF/25V...
  • Page 36 Power Board Print-Layout (Bottom Side) for DVP5160/XX, DVP5166K/98, DVP5168K/XX...
  • Page 37 Power Board Electric Diagram for DVP5166K/56/61 1N4007 1N4007 T2AL/250ac 750uH 10K471 CON1 AC INPUT 22uF/250V 22uF/250V 1N4007 1N4007 NTC 10 2.2uH FR102(NU) 10uF/50V(NU) CON2 1N4148 56k 1/4W 222/400V 300K/1/4W 300K/1/4W 47uF/25V -22V -12V +12V FSDH321 1N4007 CON1 1N4148 CON2 47uF/25V 8X2.5 HEADER 1N4007 22(NU)
  • Page 38 Power Board Print-Layout (Bottom Side) for DVP5166K/56/61...
  • Page 39 Main Board Electric Diagram for DVP5160/XX:POWER&CONNECTOR TO FRONT PANEL MO_VCC AO3401 MT1389HD (LQFP256) DVD MP Board for SONY KHM313AAA DV33 C104 C107 TO POWER BOARD 100P 100P Imax=1000mA L41 FB AXIAL 50mA +P5V 8550C 50mA +P12V C108 2.2K FB500R 20mA 0.1u R239 -P12V...
  • Page 40 Main Board Electric Diagram for DVP5160/XX: MT1389HD&FRONTEND ADACVDD DV33HD JITFO 1000pF JITFN C17,C18 should join the ground in one point! RFV33 RFV33 RFVDD3 ADACVDD R379 4.7R 750k 2200pF APLLVDD3 R380 4.7R CE14/CE30/CE31 CE30 DACVDD3 FB500R closed to IC's 100uF/6.3v 680k ADIN 0.1uF 0.01uF...
  • Page 41 Main Board Electric Diagram for DVP5160/XX: SDRAM & FLASH DV33 SD33 FB500R DV33 DV33A SD33 16Mb SD33 AA20 R289 AA21 CE26 CB38 CB39 CB40 CB41 100uF/16v 0.1uF 0.1uF 0.1uF 0.1uF MA10 DQ10 A10/AP DQ10 MA11 DQ11 DQ11 DBA0 DQ12 BA0/A13 DQ12 DBA1 DQ13...
  • Page 42 6-10 6-10 Main Board Electric Diagram for DVP5160/XX: VIDEO OUT VIDEO OUT CVBS CVBS_OUTPUT 100pF VCC_VIDEO Y_OUT U_OUT NC(33) V_OUT NC(0) NC(2.4K) YUV3 100pF NC(3904) 1.8uH 100pF 470u CVBS 100pF 75 1%(82R) 100pF 100pF NC(1.3K) NC(75) NC(82R) SCART SWITCH +12V R371 1.5K SCART8...
  • Page 43 6-11 6-11 Main Board Electric Diagram for DVP5160/XX: AUDIO OUT & SCART R359 5.1K 1% -12VB -12V 89_AL [31K] NOTICE:WHEN LAYOUT,78L05 NEAR 2684 +12V R297 100 78L05 [10uF/16v] [10k] 680pF CE28 C138 [100pF] 100uF/25v -12VB R300 C139 R299 4.7K 1% [NC] SCART-L SCART-L...
  • Page 44 6-12 6-12 Main Board Print-Layout (Top Side) for DVP5160/XX...
  • Page 45 6-13 6-13 Main Board Print-Layout (Bottom Side) for DVP5160/XX...
  • Page 46 6-14 6-14 Main Board Electric Diagram for DVP5166K/XX,DVP5168K/XX: POWER&CONNECTOR & & TO FRONT PANEL AO3401 DV33 MT1389HD (LQFP256) DVD MP Board for SONY KHM313AAA MO_VCC TO POWER BOARD Imax=1000mA L41 FB AXIAL 50mA +P5V S8550 50mA C108 +P12V 0.1u FB500R 20mA 2.2k R239...
  • Page 47 6-15 6-15 Main Board Electric Diagram for DVP5166K/XX,DVP5168K/XX: MT1389HD&FRONTEND DV33HD JITFO 1000pF JITFN C17,C18 should join the ground in one point! ADACVDD RFV33 RFV33 RFVDD3 R379 4.7R 750k APLLVDD3 2200pF R380 4.7R CE14/CE30/CE31 CE30 DACVDD3 FB500R closed to IC's CE49 100uF/6.3v ADACVDD ADACVDD...
  • Page 48 6-16 6-16 Main Board Electric Diagram for DVP5166K/XX,DVP5168K/XX: SDRAM & FLASH DV33 SD33 FB500R DV33 DV33A SD33 DQ[0..15] DQ[0..15] MA[0..11] MA[0..11] BA[0..1] BA[0..1] DQM[0..1] DQM[0..1] DCLK DCLK DCKE DCKE CAS# CAS# 16Mb SD33 RAS# RAS# AA20 R289 AA21 DRAM CE26 CB38 CB39 CB40...
  • Page 49 6-17 6-17 Main Board Electric Diagram for DVP5166K/XX,DVP5168K/XX: VIDEO OUT VIDEO OUT 1N4148 YUV3 CVBS NC(470u) 75 1% CVBS 1N4148 100pF Y_OUT U_OUT YUV4 Y_OUT V_OUT 100pF 100pF 100pF 75 1% YUV5 U_OUT 75 1% 1N4148 1N4148 1N4148 Y_OUT U_OUT V_OUT YUV6 V_OUT...
  • Page 50 6-18 6-18 Main Board Electric Diagram for DVP5166K/XX,DVP5168K/XX: AUDIO OUT 89_AL ADACVDD FB500R + CE47 10uF/16V 100pF C138 47uF/16v R344 R345 CE48 10uF/16V -12VB ALRCK ALRCK R346 4.7R 100K R347 4.7K ABCK ABCK AMCLK 1000pF 0.1uF AMCLK AMCLK MCLK FILT+ 5.1K U10A CE53...
  • Page 51 6-19 6-19 Main Board Print-Layout (Top Side) for DVP5166K/XX,DVP5168K/XX...
  • Page 52 6-20 6-20 Main Board Print-Layout (Bottom Side) for DVP5166K/XX,DVP5168K/XX...
  • Page 53 DVP5160/XX Mechanical Exploded View Remark: Ass'y1 is the assembled component for location 2,3 Ass'y2 is the assembled compoient for location 4,5,6,7,8,9,17,18,21,22,23 It's a general Mechanical Exploded View for DVP5160/XX, Detailed information please refer to Model set.
  • Page 54 Triangle M/C Screw B 3 X 6 996510001525 Ass'y - USB Board Ass'y-Main Board Rear Cabinet Power Cord for DVP5160/05 Power Cord for DVP5160/12 Ass'y-Power Board Accessory REMOTE CONTROL 996500035359 Note:Only the parts mentioned in this list are normal service spare parts...
  • Page 55 DVP5166K/XX Mechanical Exploded View Remark: Ass'y1 is the assembled component for location 2,3 Ass'y2 is the assembled compoient for location 4,5,6,7,8,9,17,18,21,22,23 It's a general Mechanical Exploded View for DVP5166K/XX, Detailed information please refer to Model set.
  • Page 56 ENCASING & ACCESSORIES PARTS LIST SCREW LIST 12NC No. Part Name Q'ty 12NC No. Part Name Q'ty Bottom Cabinet 996510001539 S/T Screw B 2.6 X 8 BF 996510001535 Front Door Ass'y M/C Screw Triangle W 3 X 6 Ass'y1 996510001536 Front Panel Ass'y Machine Screw Ass'y2...
  • Page 57 DVP5168K/XX Mechanical Exploded View Remark: Ass'y1 is the assembled component for location 2,3 Ass'y2 is the assembled compoient for location 4,5,6,7,8,9,17,18,21,22,23 It's a general Mechanical Exploded View for DVP5168K/XX, Detailed information please refer to Model set.
  • Page 58 ENCASING & ACCESSORIES PARTS LIST SCREW LIST 12NC No. Part Name Q'ty 12NC No. Part Name Q'ty Bottom Cabinet S/T Screw B 2.6 X 8 BF Front Door Ass'y M/C Screw Triangle W 3 X 6 Ass'y1 Front Panel Ass'y Machine Screw Ass'y2 LED Supporter...

  • Page 59: Revision List

    REVISION LIST Version 1.0 * Initial release Remark: This Service manual only for Philips Service repairment, Please Don't transmitte or forward it to others.

This manual is also suitable for:

Dvp5160/05Dvp5166k/61Dvp5166k/56Dvp5168k/51Dvp5166k/98