Jacobsen E-Walk 62290 Technical Manual
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Jacobsen E-Walk 62290 Technical Manual

Jacobsen E-Walk 62290 Technical Manual

Jacobsen e-walk 62290 mower
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Technical
Manual
E-Walk
62290 – 22" 11 Blade Reel
GB
4105380-Rev A

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Summary of Contents for Jacobsen E-Walk 62290

  • Page 1 4105380-Rev A Technical Manual E-Walk 62290 – 22” 11 Blade Reel...

  • Page 2: Table Of Contents

    To Order Parts 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Textron Turf order. Care And Specialty Products Dealer. 2. Explain where and how to make shipment. 6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier 3.

  • Page 3: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, Textron Golf, Turf & Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 4: Safety

    SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or...

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 62290 ......22 in. (559 mm) E-Walk with 11 Always provide the serial number of the unit when ordering blade reel. replacement parts or requesting service information. Serial Number ....An identification plate, like the one shown, listing the serial number, is TEXTRON TURF CARE AND SPECIALTY PRODUCTS attached to the rear cross member...

  • Page 7: Mower

    ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION: Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty.

  • Page 8: Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY. VEHICLE ADVERTENCIA WARNING MASS 101.2 kg 1. Read operator’s manual. Do not allow 1. Leer el manual del operador. No permitir que personas no acpacitadas para ello usen la maquina.

  • Page 9: Controls

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Parking Brake Engaged Disengaged Power Off O.P.C. Unlock Power On O.P.C. Lock Throttle Power Up Fast Slow O.P.C. Traction Drive WARNING Never attempt to operate the machine unless you have read the Safety and Operation Manual, the Parts and Maintenance Manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent.

  • Page 10: Operation

    OPERATION OPERATION DAILY INSPECTION________________________________________________________ 1. Perform a visual inspection of the entire unit, look for CAUTION signs of wear, loose hardware, missing or damaged components. The daily inspection should be performed only with 2. Make sure the mower is adjusted to the required the parking brake engaged, and power connector cutting height.

  • Page 11: Operating Procedures

    Only use accessories and attachments equipment, always disengage O.P.C. bail, approved by Jacobsen. engage parking brake, turn power off and 4. Never direct discharge material toward disconnect power connector to prevent injuries. bystanders, nor allow anyone near the machine 8.

  • Page 12: Transport Wheels

    OPERATION TRANSPORT WHEELS _____________________________________________________ 5. Push the mower forward off the kickstand, start the WARNING unit and engage the O.P.C. bail. 6. When using a vehicle to transport the mower, apply Always engage parking brake and disconnect power parking brake, turn power off and disconnect power connector before installing or removing the transport connector.

  • Page 13: Grass Catcher

    OPERATION GRASS CATCHER _________________________________________________________ 1. When the basket is about two thirds (2/3) full of grass clippings, move the mower off the green. 2. Stop on a flat surface, disengage O.P.C. bail, engage parking brake disconect power connector. 3. Remove and empty the grass clippings from the mower.

  • Page 14: Adjustments

    If proper fingers between moving and fixed components of the adjustment cannot be made, contact an authorized machine. Jacobsen Dealer. Do not change speed limit settings or overspeed the drive motors. REEL TO BEDKNIFE _______________________________________________________ (Pre-adjustment Check) 4.

  • Page 15: Bedknife

    ADJUSTMENTS BEDKNIFE _______________________________________________________________ 1. Read Section 5.2 before making the adjustment. 3. Turn adjuster (B) clockwise to bring the bedknife closer to the reel or counterclockwise to back the 2. Start adjustment at the leading edge of the reel, bedknife away from the reel. followed by the trailing end.

  • Page 16: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Note: Make sure the bedknife is properly adjusted before 6. Repeat Steps 4 and 5 on the opposite end of the setting the cutting height. (See Section 6.4) reel then tighten nuts (M). Recheck and readjust the cutting height if necessary.

  • Page 17: Handle

    ADJUSTMENTS HANDLE _________________________________________________________________ 1. To adjust the angle of the handle bar (Y), loosen screw (W) on both sides of the mower and adjust the handle bar to the desired position. 2. After adjusting handle bar, adjust bracket (X) so that the handle bar just rests on the bottom of the slot in bracket.

  • Page 18: Throttle Cable Adjustment

    ADJUSTMENTS 6.11 THROTTLE CABLE ADJUSTMENT ___________________________________________ 1. Remove hardware securing upper handle cover and move cover to the side. Do not disconnect any wires from electrical components. 2. Move throttle (AH) to fast position. Loosen retaining clip hardware (AG) Slow 3.

  • Page 19: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 20: Batteries

    BATTERIES BATTERIES SAFETY _________________________________________________________________ Batteries contain dilute sulfuric acid which can result in severe burns. Hydrogen gas is formed within a battery during the charging cycle. Hydrogen in concentrations of 4% and higher are explosive and can be ignited by open flame or an electrical spark. A battery explosion will cause sulfuric acid and battery components to be thrown over a large area with considerable force.

  • Page 21: Maintenance

    BATTERIES MAINTENANCE ___________________________________________________________ Tool List Before charging batteries Insulated wrench, 3/8” Inspect the connector housings of the battery charger Insulated wrench, 11/32” and battery pack for dirt or debris. It is suggested to apply Standard Screwdriver white lithium grease to both terminals to prevent corrosion.

  • Page 22: Battery Charger

    BATTERIES BATTERY CHARGER ______________________________________________________ The battery charger is designed to fully charge the AC Voltage battery pack. Read the instruction manual included with The charger is equipped with an input voltage selector the charger for proper operating procedure. switch located on the rear of the charger. Determine what input voltage is used in your area and set switch Before charging, the following should be observed: accordingly before connecting AC power cord.

  • Page 23: Battery Installation

    BATTERIES BATTERY INSTALLATION___________________________________________________ If the batteries have been cleaned and any acid in the battery tray area neutralized, no corrosion to the surrounding area should be present. Any corrosion found should be immediately removed with a putty knife and a wire brush.

  • Page 24: Replacing Battery Pack

    BATTERIES REPLACING BATTERY PACK _______________________________________________ The battery pack (A) is designed to be easily lifted out and replaced. This allows the mower to quickly return to service should the batteries become discharged or fail. Additional battery packs are available as an accessory. See Section 2.6 CAUTION To prevent injury or property damage, place mower on...

  • Page 25: Maintenance

    Authorized Jacobsen Dealer. Recycle or dispose of all hazardous materials (batteries, lubricants, etc.) according to local, state or Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.

  • Page 26: Backlapping And Grinding

    MAINTENANCE BACKLAPPING AND GRINDING _____________________________________________ Check for damage to the bedknife and reel blades. a. Apply lapping compound with a long handle Refer to (Section 6.2). brush along the entire length of the reel, (180 grit is recommended, Section 2.6). 1.

  • Page 27: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Jacobsen Dealer. Symptoms Possible Causes Action Unit does not have Power Connector Disconnected Connect Power Connector...

  • Page 28: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS 10.1 GENERAL________________________________________________________________ The mower was designed for minimum lubrication. Over 3. For smooth operation of pivot points and other greasing will produce high loads on the bearings; friction points, apply several drops of SAE 30 oil thereby reducing the performance of the machine.

  • Page 29: Lubrication Chart

    MAINTENANCE & LUBRICATION CHARTS 10.3 LUBRICATION CHART______________________________________________________ Pulley Shaft Assembly Wheel Hub Assembly...

  • Page 30: 11 Notes

    NOTES NOTES...

  • Page 31: Notes Parts Catalog 12.1 Table Of Contents

    PARTS CATALOG PARTS CATALOG 12.1 TABLE OF CONTENTS _____________________________________________________ 1.1 ......Decals ................................32 2.1 ......Handle Covers.............................. 34 3.1 ......Handle Electronics............................35 4.1 ......Handle Controls ............................36 5.1 ......Internal Controls ............................38 6.1 ......Battery Case Mounting Tray ........................40 7.1 ......

  • Page 32: Decals

    E-WALK Serial No. 62290 1.1 Decals 4 1 0 4 2 8 1 Exclusive Renewable Electric Power Source DANGER To prevent injury, disengage all drives, engage parking brake, turn off key switch and disconnect power connector before working on machine or emptying grass catchers.
  • Page 33 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 1 4122713 Decal, E-Walk Cover 4104280 Decal, Reel On/Off 4104281 Decal, Ground Speed 4122712 Decal, E-Pac 3005144 Decal, Danger 3002753 Decal, Parking Brake 3002756 Decal, Bale Handle Control 4104283 Decal, Warning 4104282 Decal, Key Switch Serial Plate 4122711...

  • Page 34: Handle Covers

    E-WALK Serial No. All 2.1 Handle Covers Handle Stem Item Part No. Qty. Description Serial Numbers/Notes 4104320 Cover, Top, & Decal Assembly Includes Decals 4103280 Cover, Bottom 3006436 Switch, Reel Reference SW3, See 14.1 2811676 Contactor, 48V Reference K1 and K2, See 14.1 366768 Throttle, Knob 404014...

  • Page 35: Handle Electronics

    E-WALK Serial No. All 3.1 Handle Electronics Item Part No. Qty. Description Serial Numbers/Notes 4121513 Hour Meter Reference U1, See 14.1 402006 Screw, #6-32 x 1/2” Round Head 447204 Lockwasher, #6-32 Internal Tooth 444304 Nut, #6-32, Hex Relay, Run See 13.1 3004520 Fuse Holder 1000348...

  • Page 36: Handle Controls

    E-WALK Serial No. All 4.1 Handle Controls 34/35 Inverted View 32 / 33...
  • Page 37 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 1001266 Handle Assembly 1001250 Coated Handle 3002047 Bracket 434029 Screw, 1/4-20 x 1” Socket Head 366708 Flanged Bearing 303962 Wire Stop 1000634 Brake Handle Assembly 3002480 Spring, Torsion 3002001 Knob, Red 2000067 Lever, Brake 461181 Pin, Grooved, 3/16 x 3/4”...

  • Page 38: Internal Controls

    E-WALK Serial No. All 5.1 Internal Controls View from underneath handle stem.
  • Page 39 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 4108283 Rod, Bail Spring 4108282 Rod, Throttle Spring 4108643 Spring, Throttle Plate 4108642 Spring, Bail Return 452004 Flat Washer, 1/4 443102 Nut, 1/4-20 Hex 452006 Flat Washer, 5/16 444718 Locknut, 5/16-18 Center 400192 Screw, 5/16-18 x 1-1/2”...

  • Page 40: Battery Case Mounting Tray

    E-WALK Serial No. All 6.1 Battery Case Mounting Tray...
  • Page 41 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 4104080 Battery Tray 4104081 Mount, Battery Tray ● 441604 Bolt, Carriage, 1/4-20 x 1” ● 444708 Locknut, 1/4-20, Center Lock ● 2809837 Spring, Extension ● 2811206 Clip 4104360 Spacer 4104361 Spacer ● 443102 Nut, 1/4-20 Hex ●...

  • Page 42: Battery Case

    E-WALK Serial No. All 7.1 Battery Case Terminal Hardware See Above Battery and Battery Monitor Connections...
  • Page 43 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 68668 Battery Case Does Not Include Batteries 4105660 • Screw, Nylon 452004 • Flat, Washer 1/4 4105800 • Fuse, 50A Reference F1, See 14.1 447214 • Lockwasher, 5/16 Internal 443106 • Nut, 5/16 Hex 2811664 •...

  • Page 44: Lower Unit

    E-WALK Serial No. All 8.1 Lower Unit...
  • Page 45 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 5000457 Bedknife Backing 503478 Bedknife, Low Profile Optional 503477 Bedknife, High Profile Optional 5002887 Bedknife, Special Tournament Standard 1000838 Rear Crossbar 132674 Kickstand 1000839 Front Crossbar 3001600 Bedknife Block 366727 446142 Lockwasher, 3/8 Heavy 446136 Lockwasher, 5/16 Heavy 400258...

  • Page 46: Reel

    E-WALK Serial No. All 9.1 Reel 33 34...
  • Page 47 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 4104640 Reel 2811122 Frame, R.H. Side 2811104 Frame, L.H. Side 458013 Snap RIng 4104720 O-RIng 1000447 Bearing Housing 366650 • Seal 545940 • Bushing 500534 Bearing Cup and Cone 4105281 Bearing Housing 366650 •...

  • Page 48: Belts And Drive Motors

    E-WALK Serial No. All 10.1 Belts and Drive Motors 24 25...
  • Page 49 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 446116 Lockwasher, #10 2000148 Bracket, Bearing 2811071 Belt, Polychain, 80 Tooth 2811223 Pully, 18 Tooth 2811107 Pully, 112 Tooth 3001273 Shaft 2811110 Cover, Pulleys 4102241 Cover, Belt Belt, 130 Tooth 4104641 2811108 Pulley, 23 Tooth 2811105 Mount, Motor...

  • Page 50: Parking Brake And Transport Wheels

    E-WALK Serial No. All 11.1 Parking Brake and Transport Wheels...
  • Page 51 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 554847 Tire 5002905 Wheel, Gray 1000476 R.H. Hub 338766 • Bearing 366705 • Grease Seal 164056 Brake Band 132663 Brake Mounting Bracket 132658 Seal Housing 365753 • Grease Seal 471214 • Grease Fitting 164063 Brake Mounting Bracket 271920...

  • Page 52: Differential And Rollers

    E-WALK Serial No. All 12.1 Differential and Rollers Illustration Description 2...
  • Page 53 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 132655 Smooth Roller (522) 366699 • Differential Gear Bushing 366698 • Drum Bushing 366701 • Grease Seal 366700 • Grease Seal 241836 • Differential Gear 319085 • Pin 458127 • Snap Ring 395367 Roller Shaft (522) 241835...

  • Page 54: Clamps And Wire Harness

    E-WALK Serial No. All 13.1 Clamps and Wire Harness Reel Switch To Hour Traction Speed Meter Control Relay Diode Switch To 6A To Traction Fuse Motor Contactor To Soft Start Timer To Reel Motor Contactor Run Relay Relay Battery Low Battery Connect Diode Headlight...
  • Page 55 E-WALK Item Part No. Qty. Description Serial Numbers/Notes 2812037 Harness, Electrical 555846 • Diode Reference D1, See 14.1 4103540 • Relay, Run Reference K4, See 14.1 2811690 • Relay, Low Battery Reference K5, See 14.1 3008474 Clamp 345666 Clamp 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16...

  • Page 56: Electrical Schematic

    E-WALK Serial No. All 14.1 Electrical Schematic J1:1 OG/RD OG/RD OG/RD OG/VT Enable LoBat OG/VT OG/BU OG/BU OG/VT GY/BN OG/BK OG/VT OG/RD OG/VT OG/GN J1:A J1:2 BATTERY CONTROLS...
  • Page 57 E-WALK J2:1 OG/RD GY/BN GY/BN OG/RD OG/RD 2 S+ SHLD SHLD SHLD SHLD J2:2 TRACTION REEL LIGHT OPT...
  • Page 58 E-WALK Reference Part Item Description Serial Numbers/Notes Illustration Number See 7.1 4121377 12 Volt SLA Battery See 7.1 4121377 12 Volt SLA Battery See 7.1 4121377 12 Volt SLA Battery See 7.1 4121377 12 Volt SLA Battery See 13.1 555846 Diode Included with Harness See 7.1...

  • Page 59: Fluids And Compounds

    * Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen Dealer for a copy.
  • Page 60 INDEX 1000348.......35 3001273.......49 366718 ......51 4121768 ...... 35 3001600.......45 1000447.......47 366719 ......51 4122711 ...... 33 1000476.......51 3002001.......37 366726 ......45 4122712 ...... 33 1000477.......51 3002047.......37 366727 ......45 4122713 ...... 33 1000634.......37 3002179.......39 366737 ......51 5000457 ...... 45 1000838.......45 3002480.......37 366741 ......
  • Page 61 INDEX...
  • Page 62 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.

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