Sony PCV-RZ-M Series VAIO Service Manual
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Sony PCV-RZ-M Series VAIO Service Manual

Sony PCV-RZ-M Series VAIO Service Manual

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PCV-RZ _ M Series
SERVICE MANUAL
Ver. 3-2004D
Revision History
Lineup: PCV-RZ15M
PCV-RZ25M
1
PCV-RZ45MG
2
9-874-376-03
For American Area
PERSONAL COMPUTER VAIO
Mexican Model
S400

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Summary of Contents for Sony PCV-RZ-M Series VAIO

  • Page 1 PCV-RZ _ M Series SERVICE MANUAL For American Area Mexican Model Ver. 3-2004D Revision History S400 Lineup: PCV-RZ15M PCV-RZ25M PCV-RZ45MG PERSONAL COMPUTER VAIO 9-874-376-03...
  • Page 2 Information in this document is subject to change without notice. CAUTION Danger of explosion if battery is incorrectly replaced. Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf Replace only with the same or equivalent type and other Microsoft products are trademarks or registered trademarks recommended by the manufacturer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS DISASSEMBLY FRAME HARNESS • Flow Chart ..............1-1 • Frame Harness Diagram and Jumper Setting • Left Panel Ass’y ............1-2 of Mother Board ............2-1 • Optical Drive ............1-3 • Switching Power ............1-4 REPAIR PARTS LIST •...

  • Page 4: Disassembly

    SECTION 1 DISASSEMBLY • FLOW CHART LEFT PANEL OPTICAL PCV-RZ ASS’Y DRIVE P1-2 P1-3 SWITCHING POWER P1-4 P1-5 CNX-183, IFX-333 MULTI CNX-235 CNX-184 CARD BOARD BOARD BOARD P1-7 P1-8, 9 P1-6 SOUND CARD (AUDIGY) P1-18 CNX-180 MODEM CARD BOARD P1-10 P1-11 P1-19 DC FAN...

  • Page 5: Left Panel Ass'y

    • LEFT PANEL ASS’Y 2 Remove the left panel ass’y in the direction of arrow A . 1 two claws A : rear side (the enlargement figure of claws) Confidential PCV-RZ_M Series (AM)

  • Page 6: Optical Drive

    • OPTICAL DRIVE 5 Pull the lever. 2 harness (IDE CD/DVD) 1 harness (switching power) 3 harness (switching power) 4 harness (IDE CD/DVD) 6 Remove the CD (bracket) ass’y in the direction of arrow A . 8 upper optical drive 7 two screws (PWH3 ×...

  • Page 7: Switching Power

    • SWITCHING POWER 2 four screws (No.6-32UNC) 3 switching power 1 Disconnect respective power connectors. HARNESS LOCATION Confidential PCV-RZ_M Series (AM)

  • Page 8: Hdd

    • HDD 3 harness (IDE/ATA) 1 harness (IDE/ATA) 6 HDD (bracket) ass’y 4 power cable 2 harness (switching power) 5 Pull the lever. 7 two screws (SW) (No.6-32UNC) 7 two screws 8 HDD (SW) (No.6-32UNC) Confidential PCV-RZ_M Series (AM)

  • Page 9: Ifx-333 Multi Card Board

    • IFX-333 MULTI CARD BOARD 3 screw (SW) (No.6-32UNC) 1 harness (USB2x3, MO) 2 harness (OR, MS) 3 screw (SW) (No.6-32UNC) 4 CR bracket block 5 two screws (+PWH 3x5) 6 IFX-333 multi card board Confidential PCV-RZ_M Series (AM)
  • Page 10 • CNX-235 BOARD 3 PCCD bracket 1 screw (SW) (No.6-32UNC) 1 screw (SW) (No.6-32UNC) 4 CNX-235 board 2 three screws (SW) (No.6-32UNC) Confidential PCV-RZ_M Series (AM)

  • Page 11: Cnx-183 Board

    • CNX-183 BOARD 3 harness (USB2x3, MO) 2 harness (1394) 1 harness (audio) 5 claw 4 screw (SW) (No.6-32UNC) 6 Remove the connector bracket in the direction of arrow A . 8 Remove the CNX-183 board in the direction of arrow B . 7 three screws (SW) (No.6-32UNC) Confidential...

  • Page 12: Cnx-184 Board

    • CNX-184 BOARD 2 harness (USB2, SC) * The MO model is using the harness (USB × 4, MO) 1 harness (1394) 5 claw 3 screw 4 boss (SW) (No.6-32UNC) 6 Remove the connector bracket in the direction of arrow A . 8 Remove the CNX-184 board in the direction of arrow B .

  • Page 13: Fdd

    • FDD 2 harness (switching power) 1 harness (FDD) 5 claw 4 Remove the FD (bracket) ass’y 3 Push the lever. in the direction of arrow A . 7 FDD 6 two screws (PWH3 × 5) Confidential 1-10 PCV-RZ_M Series (AM)

  • Page 14: Cnx-180 Board

    • CNX-180 BOARD 3 two claws 2 screw (SW) (No.6-32UNC) 1 harness (MS, SIO) 4 Remove the CNX-180 board in the direction of the arrow . Confidential 1-11 PCV-RZ_M Series (AM)

  • Page 15: Dc Fan (Chassis)

    • DC FAN (CHASSIS) 3 four claws 1 harness 2 Lift the fan bracket, pushing two claws. 4 Remove the fan bracket in the direction of the arrow. 5 two claws 5 two claws 6 DC fan (chassis) Confidential 1-12 PCV-RZ_M Series (AM)

  • Page 16: Dc Fan (With Heat Sink)

    • DC FAN (WITH HEAT SINK) 2 clip 2 clip 3 DC fan (with heat sink) 1 harness 2 Lift up the handle. 3 Claw 3 Claw 3 Claw 3 DC fan (with heat sink) 3 Claw 1 harness Confidential 1-13 PCV-RZ_M Series (AM)

  • Page 17: Cpu

    • CPU 2 CPU 1 Elect the lever in the direction of arrow A . Note : When heat sink is removed from CPU, install new ones after thermal diffusion grease is wiped off and silicon compound is applied to the place shown in the figure. Thermal diffusion grease : silicon compound (G-765) 90G Amount to apply : 0.5 g (as the same size as the tip of a match) (Pentium 4)

  • Page 18: Vga Card

    • VGA CARD 2 screw (SW) (No.6-32UNC) 4 VGA card 1 power cable AGP1 3 Push the clip. Confidential 1-15 PCV-RZ_M Series (AM)

  • Page 19: Pci Slot Panel

    • PCI SLOT PANEL 1 screw (SW) (No.6-32UNC) 2 PCI slot panel Confidential 1-16 PCV-RZ_M Series (AM)
  • Page 20 • MOUNTED PWB ENX-26 (US F) 2 screw (SW) (No.6-32UNC) 1 harness (audio) 3 MOUNTED PWB PCI2 ENX-26 (US F) Confidential 1-17 PCV-RZ_M Series (AM)

  • Page 21: Sound Card (Audigy)

    • SOUND CARD (AUDIGY) 1 screw (SW) (No.6-32UNC) 2 sound card (audigy) PCI3 Confidential 1-18 PCV-RZ_M Series (AM)

  • Page 22: Modem Card

    • MODEM CARD 1 modem card CNR1 Confidential 1-19 PCV-RZ_M Series (AM)

  • Page 23: Memory

    • MEMORY 2 memory Note 1: In opening the clips, hold lightly the top of the memories with your fingers to prevent a drop. Note 2: In removing the memories, always start from the one having largest bank number. 1 Open clip. 1 Open clip.

  • Page 24: Mother Board

    • MOTHER BOARD 1 two screws (SW) (No.6-32UNC) 1 three screws (SW) (No.6-32UNC) 1 three screws (SW) (No.6-32UNC) 5 mother board Confidential 1-21 PCV-RZ_M Series (AM)

  • Page 25: Right Panel Ass'y

    • RIGHT PANEL ASS’Y 2 Remove the right panel ass’y in the direction of arrow A . 1 two claws Confidential 1-22 PCV-RZ_M Series (AM)

  • Page 26: Top Panel Ass'y

    • TOP PANEL ASS’Y 7 top panel ass’y 2 claw 4 claw 6 claw 1 claw 5 claw 3 claw Confidential 1-23 PCV-RZ_M Series (AM)

  • Page 27: Front Panel Ass'y

    • FRONT PANEL ASS’Y 3 two claws 1 two claws 2 two claws 4 front panel ass’y Confidential 1-24 PCV-RZ_M Series (AM)

  • Page 28: Swx-120, Swx-159 Switch/Led Board

    • SWX-120, SWX-159 SWITCH/LED BOARD 2 screw (SW) (No.6-32UNC) 1 harness (SW/LED) 3 two claws 4 Remove the SWX-120, SWX-159 SWITCH/ LED board in the direction of the arrow . * An illustration is SWX-120 board. Although the form of SWX-159 SWITCH/ LED board differs from an illustration, how to remove does not have a difference.

  • Page 29: Frame Harness

    SECTION 2 FRAME HARNESS • FRAME HARNESS DIAGRAM AND JUMPER SETTING OF MOTHER BOARD i.LINK S400 4 pin USB Rear Rear Panel CNX-184 BOARD (Front Connector) MOUSE MOTHER BOARD (WA) KEYBOARD P4S533-VL SOCKET PANEL1 MONITOR Harness (1394) PRINTER MOTHER BOARD (WA) i.
  • Page 30 i.LINK S400 4 pin VGA CARD MONITOR Rear Rear Panel CNX-184 BOARD (Front Connector) MOUSE MOTHER BOARD (MO) KEYBOARD PANEL1 PANEL2 SOCKET P4SD-VX PRINTER MOTHER BOARD (MO) i. LINK P4SD-VX S400 6 pin HEATSINK WITH FAN NETWORK LINK XMM Socket (×4) XMM1 MEMORY BOARD HEAD...
  • Page 31 i.LINK S VIDEO VIDEO S400 LINE MONITOR 4 pin Rear VGA CARD Rear Panel CNX-183 PC BOARD MOUSE MOTHER BOARD (MU) (Front Connector) KEYBOARD P4SD-VL PANEL1 PANEL2 SOCKET Harness (YU AUDIO) PRINTER MOTHER BOARD (MU) i. LINK P4SD-VL S400 6 pin 10 1 ENX-26 (US F) HEATSINK WITH FAN...

  • Page 32: Repair Parts List

    SECTION 3 REPAIR PARTS LIST 3-1. EXPLODED VIEW (MOTHER BOARD (WA) ASS’Y) Confidential PCV-RZ_M Series (AM)

  • Page 33: Exploded View (Mother Board (Mo) Ass'y)

    3-2. EXPLODED VIEW (MOTHER BOARD (MO) ASS’Y) Confidential PCV-RZ_M Series (AM)

  • Page 34: Exploded View (Mother Board (Mu) Ass'y)

    3-3. EXPLODED VIEW (MOTHER BOARD (MU) ASS’Y) Confidential PCV-RZ_M Series (AM)

  • Page 35: Accessories

    3-4. ACCESSORIES KEYBOARD (1) TELEPHONE CORD (1) DC CORD (for PCVA-SP4) (1) ACTIVE SPEAKER (1) MOUSE (1) POWER CORD (1) Confidential PCV-RZ_ M Series (AM)

  • Page 36: Basic List

    3-5. BASIC LIST The parts in the “Basic List” will be referred to as the part list. The part order should be taken place based on the part number in the list. Ref.No. Parts No. Description Remarks Column Ref.No. Parts No. Description Remarks Column 1 A-8113-658-A MOTHER BOARD (WA) ASSY (S)

  • Page 37: Substitution List

    ACCESSORIES & PACKING MATERIALS Ref.No. Parts No. Description Remarks Column Ref.No. Parts No. Description Remarks Column 90 4-677-952-01 PCCD BRACKET 1-477-063-21 KEY BOARD (SP) 92 4-677-697-02 LABEL (GP), SLOT 1-478-084-11 KEYBOARD (LA) 93 4-675-378-01 LABEL (VGA) (DVI), SLOT 1-796-183-51 MOUSE (PS/2) 4-675-380-02 LABEL (VGA) (TV) (DVI), SLOT 1-796-183-52 MOUSE (PS/2) 94 4-666-950-01 PCI SLOT PANEL...

  • Page 38: Pcv-Rz_M Series (Am)

    9-874-376-03 PCV-RZ45MG : Additional Model This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation English 2004D0500-1 © 2004 Sony Corporation – 46 –...

  • Page 39: Revision History

    Revision History Suffix Ver. Date Contents QM No. Ver. 1 2003.03.17 First Edition ––– Ver. 2 2003.06.13 Model Lineup FIT_D2003-076 Ver. 3 2004.04.13 Model Lineup FIT_D2004-087 <Remarks> [Confidential] PCV-RZ_M Series (AM)

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