Thermos Metro 461644304 Assembly Manual

EXPLODED DIAGRAM
2
1
Part appearance may differ slightly.
4
3
5 27
26
19
13
36
20
14
8
6
8
22
19
7
21
33
7
28
20
22
25
30
17
12
11 18
10
29
9
23
11 24
12
Some parts may be preassembled.
See parts list for cross reference.
PARTS LIST
Key Qty Description Part # Key Qty Description
1 1 Grill Lid . . . . . . . . . . . . . . . . . . . . . . . . . 80000197 27 1 Warming Rack . . . . . . . . . . . . . . . . . . . 80000223
2 1 Top Lid Hinge, Right. . . . . . . . . . . . . . . 80000232 28 1 Grease Cup . . . . . . . . . . . . . . . . . . . . . 80000731
3 1 Top Lid Hinge, Left . . . . . . . . . . . . . . . . 80000234 29 2 Leg Extender . . . . . . . . . . . . . . . . . . . . 80000229
4 1 Logo Plate . . . . . . . . . . . . . . . . . . . . . . 80000227 30 1 Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . 80000764
5 1 Handle . . . . . . . . . . . . . . . . . . . . . . . . . 80000220 31 2 Control Knob . . . . . . . . . . . . . . . . . . . . 80000214
35
6 1 Grill Bottom. . . . . . . . . . . . . . . . . . . . . . 80000195 32 1 Tool Hook . . . . . . . . . . . . . . . . . . . . . . . 80000211
7 2 Grill Bottom Bracket . . . . . . . . . . . . . . . 80000190 33 1 Grease Clip . . . . . . . . . . . . . . . . . . . . . 80000736
8 2 Bottom Lid Hinge . . . . . . . . . . . . . . . . . 80000233 34 1 Ignitor Wire. . . . . . . . . . . . . . . . . . . . . . 80000737
9 1 Tank Support Bracket. . . . . . . . . . . . . . 80000177 35 1 Side Shelf Grip . . . . . . . . . . . . . . . . . . . 80000191
10 1 Tank Retainer Bracket . . . . . . . . . . . . . 80000788 36 1 Base Plate . . . . . . . . . . . . . . . . . . . . . . 80000241
11 2 Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 80000230 37 1 Hose Shield . . . . . . . . . . . . . . . . . . . . . 80000206
12 2 Hub Cap . . . . . . . . . . . . . . . . . . . . . . . . 80000231 1 Hardware Pack. . . . . . . . . . . . . . . . . . . 80000769
13 1 Burner Assembly . . . . . . . . . . . . . . . . . 80000161 1 Assembly Instructions . . . . . . . . . . . . . 80000956
32
14 1 VapoRISER Bar . . . . . . . . . . . . . . . . . . 80000224 1 Use & Care Manual . . . . . . . . . . . . . . . 80000790
15 1 Control Panel . . . . . . . . . . . . . . . . . . . . 80000770
21
16 1 Valve/Hose/Regulator. . . . . . . . . . . . . . 80000205
17 1 Leg Assembly, Right. . . . . . . . . . . . . . . 80000171
37
15
18 1 Leg Assembly, Left . . . . . . . . . . . . . . . . 80000170
19 2 Side Shelf. . . . . . . . . . . . . . . . . . . . . . . 80000184
20 2 Shelf Bracket, Left Front, Right Rear . . 80000727
21 2 Shelf Bracket, Right Front, Left Rear . . 80000729
22 2 Shelf Mounting Bracket . . . . . . . . . . . . 80000783
23 1 Front Panel. . . . . . . . . . . . . . . . . . . . . . 80000192
24 1 Front Panel Extension . . . . . . . . . . . . . 80000210
31
25 1 Mid Brace . . . . . . . . . . . . . . . . . . . . . . . 80000176
34
26 1 Cooking Grate . . . . . . . . . . . . . . . . . . . 80000221
16
Attach the grill bottom bracket to the right leg assembly plate using two screws (A). Tab on bracket fits into small hole
1
between screw holes on plate. Attach shelf mounting bracket using four screws (A). Push leg extenders into ends of legs.
Shelf Mounting
Grill Bottom
Bracket
Bracket
A
Tab into
small hole
Leg Assembly, Right Leg Assembly, Right
A
Leg Extender
Qty. 6
Attach the grill bottom bracket to the left leg assembly plate using two screws (A)
2
screw holes on plate. Attach shelf mounting bracket using four screws (A). Place tank support bracket between ends of legs.
Insert axle bolts (B) through wheels into bracket. Secure with hitch pins (C). Snap hub caps onto wheels.
B
Shelf Mounting
Grill Bottom
Bracket
Bracket
A
Tab into
small hole
Tank
Leg Assembly, Left
Support
Bracket
Hub Cap
C
Qty. 2
B
A
C
Qty. 6 Qty. 2
Position leg assemblies as shown and attach mid brace to back
3
legs using two screws (D). Make sure holes on mid brace face
inward and the label faces outward.
Part #
D
D
Qty. 2
4
Burner Assembly
Grill Bottom
G
Qty. 2
5
E
Place grill bottom onto grill bottom
brackets and align mounting holes.
H
Insert four screws (E), with washers (H),
from inside grill bottom, through
brackets. Secure with four hex nuts (F).
A
E
Align tab
with Qty. 4
notch
H
Qty. 4
F
. Tab on bracket fits into small hole between
F
Qty. 4
A
6 Attach bottom lid hinges to back of grill bottom. Insert two screws (A),
with washers (P), from inside grill bottom into each hinge.
A
Qty. 4
Leg Assembly, Left P
A
Wheel
Qty. 4
C
B
To attach control panel assembly to cart, insert valves into burner tubes and attach control panel to legs using two screws (D) and hex nuts (F), but
7
NOT FULLY TIGHTEN Note illustration of proper valve/burner tube engagement. .
into control panel.
D G F
D
Qty. 2
Qty. 2
Mid Brace
Qty. 2
Do not fully
tighten
D
G
E
H
461644304
ASSEMBLY MANUAL
F
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION: Read and follow all safety
statements, assembly instructions, and use
and care directions before attempting to
assemble and cook.
INSTALLER/ASSEMBLER:
instructions with consumer.
CONSUMER: Keep this manual for future
Bottom Lid Hinge
reference.
!
Failure to follow all manufacturer's
instructions could result in serious personal
injury and/or property damage.
P
!
P
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
A
If you have any questions or need assistance
during assembly, please call 1-800-241-7548.
Insert two screws (G) from inside grill bottom, through base plate,
Valve
G
Burner Tube
G
F
F
Control
Panel D
Assembly
Do not fully
tighten
Leave these
461644304 / 80000956 (10-15-03)
DO