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Welcome to the Yamaha world of motorcycling! As the owner of the XVS1100/XVS1100A, you are benefiting from Yamaha’s vast experience and newest technology regard- ing the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Final gear oil ........ 6-10 Location of important labels ....1-5 assembly ........3-16 Cleaning the air filter element ..6-11 Luggage strap holders ....3-19 Adjusting the carburetors ..... 6-12 DESCRIPTION ........2-1 Sidestand ........
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TABLE OF CONTENTS Checking and lubricating the sidestand ........6-24 Lubricating the swingarm pivots ...6-25 Lubricating the rear suspension ...6-25 Checking the front fork ....6-25 Checking the steering ....6-26 Checking the wheel bearings ..6-27 Battery ..........6-27 Replacing the fuses ......6-28 Replacing the headlight bulb ..6-30 Replacing a turn signal light bulb or the tail/brake light bulb ..6-31 Supporting the motorcycle ....6-32...
SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper XVS1100 200 kg (441 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- XVS1100A 203 kg (448 lb) test all other accessories that may be namic changes. If accessories...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION 3 XVS1100 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10471 EAU10480 Main switch/steering lock Main switch/steering lock ON (XVS1100) All electrical systems are supplied with (XVS1100) (XVS1100A) power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be re- moved.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10920 (Parking) (XVS1100A) The steering is locked, the taillight and auxiliary light are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed.
This warning light comes on or flashes high beam of the headlight is switched when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. EAU11120 Oil level warning light “...
If the immobilizer system is de- Yamaha dealer and have the stan- fective, the indicator light will start flash- dard keys re-registered. ing a pattern when the key is turned to “ON”.
INSTRUMENT AND CONTROL FUNCTIONS tance that can be traveled with a full EAU12343 Right (XVS1100A) Handlebar switches tank of fuel. This information will enable you to plan future fuel stops. Left 1. Engine stop switch “ ” 2. Hazard switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12732 EAU12820 Hazard switch “ ” (XVS1100A) Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS1100) Shift pedal (XVS1100A) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever The shift pedal is located on the left The shift pedal is located on the left The brake lever is located at the right side of the engine and is used in com- side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13120 2. Turn the key counterclockwise to Brake pedal Fuel tank cap the original position, remove it, and then close the lock cover. XVS1100 NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13550 This indicates reserve. With the fuel Fuel cock cock lever in this position, the fuel re- The fuel cock supplies fuel from the serve is made available. Turn the fuel tank to the carburetors while also filter- cock lever to this position if you run out ing it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13610 EAU14213 Tightening torque: Starter (choke) lever “ ” Seats (XVS1100) Passenger seat nut: 21 Nm (2.1 m·kgf, 15 ft·lbf) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 1.
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat holder EAU14201 Seats (XVS1100A) and bolts. 3. Install the passenger seat. Passenger seat NOTE: Make sure that the seats are properly To remove the passenger seat secured before riding. Remove the nut and washer, and then pull the passenger seat up.
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INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: NOTE: 21 Nm (2.1 m·kgf, 15 ft·lbf) Make sure that the seats are properly secured before riding. 1. Bolt To install the rider seat 1. Insert the projections on the front 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14281 To open the helmet holder, insert the EAU14481 Helmet holder Storage compartment key into the lock, and then turn the key The storage compartment is located on as shown. XVS1100 the left side of the vehicle. To lock the helmet holder, place it in the original position, and then remove the To open the storage compartment...
INSTRUMENT AND CONTROL FUNCTIONS EAU14871 Adjusting the shock absorber assembly The shock absorber assembly is locat- ed under the rider seat and is equipped with a spring preload adjusting ring. ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or 1.
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INSTRUMENT AND CONTROL FUNCTIONS 3. Pull the ignitor unit panel out to the XVS1100A XVS1100 right. 1. Quick fastener 1. Spring preload adjusting ring 2. Mudguard 2. Position indicator 1. Ignitor unit panel 3. Special wrench 5. To increase the spring preload and 4.
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XVS1100A 9 formance. 6. Install the mudguard and ignitor Always have a Yamaha dealer 1. Quick fastener (after removal) unit panel by installing the quick service the shock absorber. 2. Quick fastener (before installation) fasteners.
INSTRUMENT AND CONTROL FUNCTIONS EAU15150 EAU15301 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-20...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Final gear oil • Check vehicle for oil leakage. 6-10 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake • Check brake pads for wear.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-13, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-23 •...
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
NOTE: sufficient engine oil, have a estand up. Yamaha dealer check the elec- The engine is warm when it responds EWA10290 normally to the throttle with the starter trical circuit.
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6. After starting the engine, move the should be on, otherwise have a then check the warning light starter (choke) back halfway. Yamaha dealer check the electrical cir- again. If the warning light does ECA11130 cuit. not come on when turning the CAUTION: key to “ON”, or if it does not go...
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 Shifting gears lets you control the Starting a warm engine Shifting amount of engine power available for Follow the same procedure as for start- starting off, accelerating, climbing hills, XVS1100 ing a cold engine with the exception etc.
OPERATION AND IMPORTANT RIDING POINTS and drive train, which are not EAU16800 EAU16841 Tips for reducing fuel Engine break-in designed withstand consumption There is never a more important period shock of forced shifting. in the life of your engine than the period Fuel consumption depends largely on between 0 and 1600 km (1000 mi).
CAUTION: touch them. If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hoses • Replace. Every 4 years • Check runout, spoke tightness and for damage. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check starter (choke) operation. √ √ √ √ √ √ 22 * Carburetors • Adjust engine idling speed and synchronization. • Change. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19551 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19822 NOTE: Engine oil NOTE: If a torque wrench is not available when The engine oil should be between the The engine oil level should be checked installing a spark plug, a good estimate minimum and maximum level marks. before each ride.
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Oil change quantity: If the oil level warning light flickers 3.00 L (3.17 US qt) (2.64 Imp.qt) or remains on, immediately turn the engine off and have a Yamaha dealer ECA11620 CAUTION: check the vehicle. In order to prevent clutch slip- 7.
If any 3. Install the final gear oil drain bolt, NOTE: leakage is found, have a Yamaha deal- and then tighten it to the specified The oil level should be at the brim of the er check and repair the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Check the final gear case for oil EAU20670 Cleaning the air filter element leakage. If oil is leaking, check for The air filter element should be cleaned the cause. as follows at the intervals specified in the periodic maintenance and lubrica- tion chart.
The engine should never be op- Yamaha dealer, who has the neces- periodic maintenance and lubrication erated without the air filter ele- sary professional knowledge and expe- chart.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 950–1050 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32771 LOAD YOUR VEHICLE. Make sure Tire air pressure (measured on cold Tires (XVS1100) that the total weight of the cargo, rid- tires): To maximize the performance, durabil- er, passenger, and accessories 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: (cowling, saddlebags, etc.
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PERIODIC MAINTENANCE AND MINOR REPAIR in it, or if the sidewall is cracked, con- very carefully and replace it as Front tire: tact a Yamaha dealer immediately and soon as possible with a high- Size: have the tire replaced. quality product.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32652 passenger, cargo, and accesso- Tire air pressure (measured on cold Tires (XVS1100A) ries does not exceed the speci- tires): To maximize the performance, durabil- fied maximum load for the 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: vehicle.
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Yamaha dealer, who has the Rear tire: in it, or if the sidewall is cracked, con- necessary professional knowl- Size: tact a Yamaha dealer immediately and edge and experience. 170/80-15M/C 77S have the tire replaced. Manufacturer/model: DUNLOP/D404G...
If any age before each ride. If any dam- damage is found, have a Yamaha age is found, have a Yamaha dealer replace the wheel. Do not dealer replace the wheel. Do not...
If the specified free play cannot be ob- play play tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 1. Brake lever free play 2. Clutch lever free play adjusting bolt The brake lever free play should mea- 3.
PERIODIC MAINTENANCE AND MINOR REPAIR system. If there is air in the hy- EAU22270 Adjusting the rear brake light draulic system, have a Yamaha switch dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin-...
If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Minimum level mark 1. Brake pad wear indicator groove...
Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
Recommended lubricant: EWA10730 Lithium-soap-based grease (all-pur- WARNING pose grease) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-24...
PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 EAU23250 EAU23271 Lubricating the swingarm Lubricating the rear Checking the front fork pivots suspension The condition and operation of the front fork must be checked as follows at the The swingarm pivots must be lubricat- intervals specified in the periodic main- ed at the intervals specified in the peri- tenance and lubrication chart.
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. working near batteries. In case of contact, administer the fol- lowing FIRST AID.
To charge the battery for the individual circuits, is located in- battery damage. Have a Yamaha dealer charge the bat- side the storage compartment. (See To charge a sealed-type (MF) tery as soon as possible if it seems to page 3-15.)
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PERIODIC MAINTENANCE AND MINOR REPAIR XVS1100A 2. Remove quick fasteners 4. Turn the key to “OFF” and turn off shown by pushing the center in the electrical circuit in question. with a screwdriver, then pulling the 5. Remove the blown fuse, and then fastener out.
If the headlight bulb 7. If the fuse immediately blows burns out, replace it as follows. again, have a Yamaha dealer 1. Remove the headlight unit by re- check the electrical system. moving the screws.
6. Install the headlight unit by install- 4. Install the lens by installing the ing the screws. screws. 7. Have a Yamaha dealer adjust the ECA10680 headlight beam if necessary. CAUTION: Do not overtighten the screws, oth- erwise the lens may break.
However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1. Stabilize the rear of the motorcycle dealer, whose skilled technicians have by using a motorcycle stand or, if...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.
Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
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MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-27. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
1. Model label The model label is affixed to the frame under the rider seat. (See page 3-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Fuel consumption, tips for reducing ..5-5 Part locations .......... 2-1 Fuel tank cap...........3-9 Pass switch..........3-6 Air filter element, cleaning ....6-11 Fuses, replacing........6-28 Periodic maintenance and lubrication chart............6-2 Battery ..........6-27 Pre-operation check list ......4-2 Handlebar switches .........3-6 Brake and clutch levers, Hazard switch (XVS1100A).....3-7 checking and lubricating.....
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INDEX Throttle grip and cable, checking and lubricating ..... 6-23 Tires (XVS1100) ........6-14 Tires (XVS1100A) ......... 6-16 Tool kit ............ 6-1 Troubleshooting ........6-32 Troubleshooting chart ......6-33 Turn signal indicator light ......3-4 Turn signal light bulb or tail/brake light bulb, replacing .....
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.04-0.3×1 CR...