FUNAI LED22-T800M Service Manual

FUNAI LED22-T800M Service Manual

22″ color lcd television

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SERVICE MANUAL

This Service Manual is for the
LED22-T800M (A0C76EP) / LED22-H800M (A0C77EP) model.
For the LED22-T800M (A0C76EP) / LED22-H800M (A0C77EP) model, the
letter (A0C76EP) / (A0C77EP) is printed on the Serial Number Label on the
back of the unit. Refer to the Serial Number Label below.
Serial No. Label
Serial No. Label
"A0C76EP"
"A0C77EP"
22" COLOR LCD TELEVISION
LED22-T800M
LED22-H800M

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Table of Contents
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Summary of Contents for FUNAI LED22-T800M

  • Page 1: Service Manual

    This Service Manual is for the LED22-T800M (A0C76EP) / LED22-H800M (A0C77EP) model. For the LED22-T800M (A0C76EP) / LED22-H800M (A0C77EP) model, the letter (A0C76EP) / (A0C77EP) is printed on the Serial Number Label on the back of the unit. Refer to the Serial Number Label below.
  • Page 2: Table Of Contents

    22″ COLOR LCD TELEVISION LED22-T800M / LED22-H800M TABLE OF CONTENTS Specifications ................1-1 Important Safety Precautions.
  • Page 3: Specifications

    SPECIFICATIONS < TUNER > VHS/UHF Input ----------- 75Ω unbal., IEC Connector Center IF ------------------- SECAM-L 38.9MHz, SECAM-L’ 33.9MHz Description Condition Unit Nominal Limit 1. Video S/N 2. Audio S/N 40/40 < LCD PANEL > Description Condition Unit Nominal Limit Horizontal pixels 1366 1.
  • Page 4 < AUDIO > All items are measured across 16 Ω load at speaker output terminal. Description Condition Unit Nominal Limit 1. Audio Output Power 10% THD: Lch/Rch 3.0/3.0 2.0/2.0 2. Audio Distortion 500mW: Lch/Rch 1.5/1.5 3.0/3.0 -6dB: Lch 70 to 8 k 3.
  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
  • Page 6 4. Hot Chassis Warning - 7. Product Safety Notice - Some electrical and mechanical parts have special safety-related a. Some TV receiver chassis are electrically characteristics which are often not evident from connected directly to one conductor of the AC visual inspection, nor can the protection they give power cord and maybe safety-serviced without necessarily be obtained by replacing them with...
  • Page 7 Precautions during Servicing A. Parts identified by the ! symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements.
  • Page 8 Safety Check after Servicing Examine the area surrounding the repaired location Chassis or Secondary Conductor for damage or deterioration. Observe that screws, parts and wires have been returned to original posi- tions. Afterwards, perform the following tests and con- Primary Circuit firm the specified values in order to verify compliance with safety standards.
  • Page 9: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC 1. The output pin of the 3 pin Regulator ICs is 1. Removal indicated as shown. With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering Top View Bottom View machine, then apply hot air to the Flat Pack-IC...
  • Page 10 With Soldering Iron: With Iron Wire: 1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, flux which is applied to all pins of the flat pack-IC, you can remove it easily.
  • Page 11: Instructions For Handling Semi- Conductors

    2. Installation Instructions for Handling Semi- 1. Using desoldering braid, remove the solder from conductors the foil of each pin of the flat pack-IC on the CBA Electrostatic breakdown of the semi-conductors may so you can install a replacement flat pack-IC more occur due to a potential difference caused by easily.
  • Page 12: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Step/ Fig. Loc. Part Removal Note This flowchart indicates the disassembly steps for the cabinet parts and the CBA in order to gain access to items to be serviced. When reassembling, follow the [11] Module D2 Separation Sheet steps in reverse order.
  • Page 13 (L-1) (S-2) (L-1) (S-5) (S-2) (S-6) Stand Bracket (S-5) (S-2) [3] Rear Cover (L-1) (S-3) (S-4) [2] Rear Cabinet (S-2) [1] Stand Assembly (S-1) Fig. D1 A0C76_77DC...
  • Page 14 [7] Digital Main CBA Unit Jack Holder Shield Box (S-11) [12] Front Cabinet (H-1) (S-10) (S-11) (S-10) [11] LCD Module Assembly (S-11) Speaker Holder Sensor LED Lens [9] Speaker [5] Tuner [10] IR Sensor Shield (S-9) (S-7) (S-8) Speaker Holder [9] Speaker (S-12) (S-9)
  • Page 15 TV Cable Wiring Diagram Function To LCD Module To LCD Module Assembly Assembly CN102 CN3901 CN903 CN904 CN3701 CN901 CN502 CN905 CN3703 Jack CBA Power Supply CBA CN906 CN3702 Digital Main CBA Unit CN501 CN907 CN3704 AC Cord CN103 CN701 CN503 CN801 To Speaker...
  • Page 16: Electrical Adjustment Instructions

    ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: “CBA” is abbreviation for How to set up the service mode: “Circuit Board Assembly.” Service mode: Note: Electrical adjustments are required after 1. Turn the power on. replacing circuit components and certain mechanical parts. It is important to perform 2.
  • Page 17 1. Purity Check Mode 2. VCOM Adjustment This mode cycles through full-screen displays of red, Test Point Adj. Point green, blue, and white to check for non-active pixels. 1. Enter the Service mode. Screen buttons 2. Each time the [7] button on the remote control unit M.
  • Page 18: White Balance Adjustment

    The White Balance Adjustment should be 5. [CUTOFF] Press [1] button to select “COR” for Red Cutoff performed when replacing the LCD Panel adjustment. Press [3] button to select “COB” for or Digital Main CBA. Blue Cutoff adjustment. [DRIVE] 3. White Balance Adjustment Press [4] button to select “DR”...
  • Page 19: How To Initialize The Lcd Television

    HOW TO INITIALIZE THE LCD TELEVISION How to initialize the LCD television: 1. Turn the power on. 2. Enter the service mode. (Refer to page 5-1.) - To cancel the service mode, press [ ] button on the remote control unit. 3.
  • Page 20: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE Equipment Required [Update procedure] 1. Plug in the AC power cord. a. USB storage device 2. Press [ ] button on the remote control unit to turn b. Remote Control Unit off (standby). 3. Check “STAND BY” indicator (Red LED) lighting. Firmware Update Procedure 4.
  • Page 21: Troubleshooting

    TROUBLESHOOTING FLOW CHART NO.1 The power cannot be turned on. See FLOW CHART No.2 <The fuse blows out.> Is the fuse (F601) normal? Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (IC601, IC602, Q602, D614, D615, D616, D617, T601, R618) Is the AMP+24V line voltage normal?
  • Page 22 FLOW CHART NO.5 AMP+24V is not outputted. Check D531, D548, C511, C512 and their periphery circuit, and service it if defective. Check for short-circuiting or leak on the load circuit, and service it if defective. FLOW CHART NO.6 P-ON+6.4V is not outputted. Check D503, D555, C556, C570 and their periphery circuit, and service it if defective.
  • Page 23 FLOW CHART NO.10 PANEL+25.6V is not output. Is approximately 22V voltage supplied to the emitter of Q508? Is approximately 26V voltage outputted to the collector of Q505? Replace Q505. FLOW CHART NO.11 PANEL+12.5V is not output. Replace IC502. FLOW CHART NO.12 LCD-5.5V is not output.
  • Page 24 FLOW CHART NO.13 P-ON+11V is not output. Is approximately 12V voltage supplied to the base of Q506? Replace Q506. FLOW CHART NO.14 The key operation is not functioning. Re-install the switches (SW101-SW106) correctly or replace the poor switch. Check the switches (SW101-SW106) and their periphery, and service it if defective.
  • Page 25 FLOW CHART NO.16 Picture does not appear normally. (Video input/Y/Pb/Pr input/RGB input) Are the video signals outputted to the specific Check the line between each pin of CN906 and input terminal? terminal and service it if defective. Are the component video(Y/Pb/Pr) signals outputted Check the component video(Y/Pb/Pr) signal line, to Pin(4, 6, 8) of CN906? and service it if defective.
  • Page 26 FLOW CHART NO.19 Audio is not outputted normally. (Audio input terminals) Are the audio(L/R) signals outputted to the specific Check the line between each pin of CN907 and input terminal? terminal and service it if defective. Are the audio(L/R) signals outputted to Pin(9, 10) of Check the audio(L/R) signal line, and service it if CN907? defective.
  • Page 27: Block Diagrams

    BLOCK DIAGRAMS System Control Block Diagram A0C76BLS...
  • Page 28 Video Block Diagram A0C76BLV...
  • Page 29 Audio Block Diagram A0C76BLA...
  • Page 30 Digital Signal Process Block Diagram A0C76BLD...
  • Page 31 LED Backlight Drive Block Diagram A0C76BLBD...
  • Page 32 Power Supply Block Diagram A0C76BLP...
  • Page 33: Schematic Diagrams / Cba And Test Points

    SCHEMATIC DIAGRAMS / CBA AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
  • Page 34 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 35 Power Supply 1 Schematic Diagram 10-3 A0C76SCP1...
  • Page 36 Power Supply 2 Schematic Diagram CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE: For continued protection against fire hazard, If Main Fuse (F601) is blown , check to see that all components in the power supply The voltage for parts in hot circuit is measured using replace only with the same type fuse.
  • Page 37 Jack 1 Schematic Diagram 10-5 A0C76SCJ1...
  • Page 38 Jack 2 Schematic Diagram Comparison Chart of Models and Marks Model Mark LED22-T800M LED22-H800M 10-6 A0C76SCJ2...
  • Page 39 Function Schematic Diagram IR Sensor Schematic Diagram A0C76SCF A0C76SCIR 10-7...
  • Page 40 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-8 A0C76SCD1...
  • Page 41 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-9 A0C76SCD2...
  • Page 42 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-10 A0C76SCD3...
  • Page 43 The order of pins shown in this diagram is different from that of actual IC3301. Model Mark IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-11 A0C76SCD4...
  • Page 44 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-12 A0C76SCD5...
  • Page 45 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-13 A0C76SCD6...
  • Page 46 Mark The order of pins shown in this diagram is different from that of actual IC3301. IC3301 is divided into six and shown as IC3301 (1/7) ~ IC3301 (7/7) in this Digital Main Schematic Diagram Section. LED22-T800M LED22-H800M 10-14 A0C76SCD7...
  • Page 47 Power Supply CBA Top View Because a hot chassis ground is present in the power supply NOTE: CAUTION ! circuit, an isolation transformer must be used when repairing. The voltage for parts in hot circuit is measured using Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. Also, in order to have the ability to increase the input slowly, hot GND as a common terminal.
  • Page 48 Power Supply CBA Bottom View NOTE: CAUTION ! Because a hot chassis ground is present in the power supply The voltage for parts in hot circuit is measured using Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. circuit, an isolation transformer must be used when repairing.
  • Page 49 Jack CBA, Function CBA & IR Sensor CBA Top View Jack CBA J913 JS901 J207 SPDIF FBIN J910 R202 J903 J907 P-ON+3.3V J317 SLOW SW-IN P-ON+3.3V Q352 J316 SCART CVBS J803 GNDD L202 J313 SCART ROUT D214 J919 J921 SCART LOUT J312 P-ON+11V Function CBA...
  • Page 50 Jack CBA, Function CBA & IR Sensor CBA Bottom View PIN 19 OF PIN 2 OF PIN 4 OF PIN 6 OF PIN 8 OF PIN 26 OF PIN 28 OF P IN 29 O F CN907 CN906 CN906 CN906 CN906 CN906 CN906...
  • Page 51: Waveforms

    WAVEFORMS WF1 ~ WF8 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: PAL Color Bar Signal (with 1kHz Audio Signal) Pin 2 of CN906 Pin 19 of CN907 VIDEO VIDEO 0.2V 0.2V 20µs AUDIO(L) AUDIO(L) 0.5V 0.5V...
  • Page 52: Wiring Diagram

    WIRING DIAGRAMS A0C76WI 12-1...
  • Page 53: Exploded View

    EXPLODED VIEWS Cabinet See Electrical Parts List for parts with this mark. Digital Main CBA Unit CL3901 LCD1 X3301 CL801 IR Sensor CBA CL904 CL905 CL902 CL701 CL901 CL906 CL503 CL907 Jack CBA Function CBA Power Supply CBA AC601 13-1 A0C76_77CEX...
  • Page 54 Packing Set the Remote Control Unit to the back of the Owner's Manual as shown. X2-1 X2-2 Remote Control Unit Tape Owner's Manual Tape Some Ref. Numbers are not in sequence. Packing Tape Packing Tape F R O Packing Tape 13-2 A0C76_77PEX...
  • Page 55: Mechanical Parts List

    SCREW S-TIGHT M3X8 BIND HEAD+ GBHS3080 Comparison Chart of Models and Marks SCREW S-TIGHT M3X6 BIND HEAD+ GBJS3060 DOUBLE SEMS SCREW M4X10 + BLK FPH34100 Model Mark PACKING LED22-T800M CARTON A0C76EP 1EM330097 see Note LED22-H800M CARTON A0C77EP 1EM329057 see Note STYROFOAM TOP A0C77EP 1EM027025...
  • Page 56: Electrical Parts List

    CHE1JZ30F105 C528 CHIP CERAMIC CAP .(1608) B K 0.1µF/50V or CHD1JK30B104 Model Mark CAP CHIP 1608 K/X7R/0.1µF/50V CHD104EYA032 LED22-T800M C529 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V or CHD1JK30B103 LED22-H800M CAP CHIP 1608 K/X7R/0.01µF/50V CHD103EYA032 C530 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V or...
  • Page 57 Ref. No. Description Part No. Ref. No. Description Part No. C552 CAP CHIP 3216 4.7µF/50V 3216 CA1J475MR104 CHIP ELECTROLYTIC CAP . 47µF/50V M(MS) or CA1J470FEN02 C554 CAP CHIP 3216 4.7µF/50V 3216 CA1J475MR104 ELECTROLYTIC CAP . 47µF/50V(RV3) CEF470ELN007 C555 CHIP ELECTROLYTIC CAP . 47µF/50V M or CA1J470SP062 C613 CHIP CERAMIC CAP .(1608) CH J 100pF/50V or CHD1JJ3CH101...
  • Page 58 Ref. No. Description Part No. Ref. No. Description Part No. D507 CHIP ZENER DIODE CRZ10(TE85L Q QD1Z00CRZ10Q D546 SWITCHING DIODE 1SS400 TE61 or QD1Z001SS400 D508 CHIP ZENER DIODE CRZ10(TE85L Q QD1Z00CRZ10Q SWITCHING DIODE KDS160E-RTK/P or ND1ZKDS160EP D509 ZENER DIODE SMD TFZGTR4.7B QD1B00TFZ4R7 DIODE SWITCHING HSC119 TRF -E or QD1Z00HSC119...
  • Page 59 Ref. No. Description Part No. Ref. No. Description Part No. D707 SWITCHING DIODE 1SS400 TE61 or QD1Z001SS400 NPN TRANSISTORS 2SC4154-T111-1G or QQ1G02SC4154 SWITCHING DIODE KDS160E-RTK/P or ND1ZKDS160EP NPN TRANSISTOR SMD 2SC5343UFO or NQ102SC5343U DIODE SWITCHING HSC119 TRF -E or QD1Z00HSC119 NPN TRANSISTOR SMD 2SC5343UFY or NQ1Y2SC5343U DIODE SWITCHING SMD 1SS400ST(SOD-523) ND1Z1SS400ST...
  • Page 60 Ref. No. Description Part No. Ref. No. Description Part No. RES CHIP 1608 1/10W J 4.7k Ω PNP TRANSISTOR SMD 2SA1576UBTLR or QQ1R2SA1576U RRJ472WAL002 CHIP RES. 1/10W J 47k Ω or TRANSISTOR KTA2014-GR-RTK/P or NQ14KTA2014P R509 RRXAJR5Z0473 RES CHIP 1608 1/10W J 47k Ω or PNP TRANSISTOR ISA1602AM1-T111U-1E or QQ1E1SA1602A RRXA473YF002...
  • Page 61 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES. 1/10W J 22k Ω or RES CHIP 1608 1/10W J 10k Ω or R532 RRXAJR5Z0223 RRXA103YF002 RES CHIP 1608 1/10W J 22k Ω or RES CHIP 1608 1/10W J 10k Ω RRXA223YF002 RRJ103WAL002 RES CHIP 1608 1/10W J 22k Ω...
  • Page 62 Ref. No. Description Part No. Ref. No. Description Part No. RES CHIP 1608 1/10W F 820 Ω RTW8200YF002 R610 CHIP RES. 1/4W J 22KOHM or RRX4JR7Z0223 CHIP RES. 1/10W F 27k Ω or RES CHIP 3216 1/4W J 22k Ω or R579 RRXAFR5H2702 RRX4223YF004...
  • Page 63 Ref. No. Description Part No. Ref. No. Description Part No. RES CHIP 1608 1/10W J 1.0k Ω CHIP RES. 1/10W J 10k Ω or RRJ102WAL002 R725 RRXAJR5Z0103 CHIP RES.(3216) 1/4W J 0 Ω or RES CHIP 1608 1/10W J 10k Ω or R654 RRX4JR7Z0000 RRXA103YF002...
  • Page 64 Ref. No. Description Part No. Ref. No. Mark Description Part No. RES CHIP 1608 1/10W J 0 Ω or BC601 BEADS INDUCTOR FBR07HA121SB-00 or LLBF00STU030 RRXA000YF002 RES CHIP 1608 1/10W 0 Ω BEAD INDUCTOR B29 RID 2.3X7.5X7.5T LLEF0S0XM002 RRJ000WAL002 BC602 BEADS INDUCTOR FBR07HA121SB-00 or LLBF00STU030 C121...
  • Page 65 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C403 CHIP CERAMIC CAP .(1608) F Z 0.1µF/ CHD1JZ30F104 C826 CAP CHIP 3216 B M 10µF/16V or CA1C106TE143 50V or CHIP CERAMIC CAP . B K 10µF/16V CHF1CK30B106 CAP CHIP 1608 Z/Y5V/0.1µF/50V CHD104EYA036 C827...
  • Page 66 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CN901 FFC CONNECTOR IMSA-9615S-39A-PP- JC96J39ER007 WIRE CP CP0.56 XZ40F0XRC001 L202 INDUCTOR 4.7µH-J-26T LLAXJATTU4R7 CN903 FFC CONNECTOR IMSA-9615S-11A-PP- JC96J11ER007 L203 INDUCTOR 4.7µH-J-26T LLAXJATTU4R7 A or L801 COIL RADIAL LHLP10NB680M 68µH LLF6800TU003 CONNECTOR PRINT MES 00 6232 011 JC62G11UG026...
  • Page 67 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. RES CARBON FILM 1/4W J 470 Ω or NPN TRANSISTORS 2SC4154-T111-1F QQ1F02SC4154 RCX4471FS002 RES CARBON FILM 1/4W J 470 Ω RCJ471PAK001 NPN TRANSISTORS 2SC4154-T111-1G QQ1G02SC4154 CHIP RES. 1/10W J 1.8k Ω or R203 RRXAJR5Z0182 RES CHIP 1608 1/10W J 1.8k Ω...
  • Page 68 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. RES CARBON FILM 1/4W J 6.8k Ω RES CHIP 1608 1/10W J 1.5k Ω RCJ682PAK001 RRJ152WAL002 CHIP RES. 1/10W J 2.2k Ω or CHIP RES. 1/10W J 1k Ω or R318 RRXAJR5Z0222 R405...
  • Page 69 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES. 1/10W J 39k Ω or R820 RRXAJR5Z0393 JK211 JACK RCA PCB S WHITE 01/RCA- JXRJ010YUQ02 101H(WH) or RES CHIP 1608 1/10W J 39k Ω or RRXA393YF002 JACK RCA PCB S (WHITE) 01 MTJ-032- JXRJ010LY031 RES CHIP 1608 1/10W J 39k Ω...
  • Page 70 IR SENSOR CBA Ref. No. Mark Description Part No. IR SENSOR CBA ---------- Consists of the following: CAPACITORS C101 CHIP CERAMIC CAP .(1608) B K 0.1µF/ CHD1CK30B104 C105 CHIP CERAMIC CAP . CH J 330pF/50V or CHD1JJ3CH331 CAP CHIP 1608 J/C0G/330pF/50V CHD331EYA030 C106 CHIP CERAMIC CAP .(2125) F Z 10µF/...
  • Page 71 LED22-T800M/LED22-H800M A0C76EP/A0C77EP 2011-09-15 Ver.2...

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Led22-h800m

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