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CDX-5V661 / 5V661A / 5V661D / 5V661S 3 7 63 1515 0 ( VW No.: 3B7 035 110/6X0 035 110/3D0 035 110/7M7 035 110 ) SERVICE MANUAL US Model AEP Model Ver 1.0 2001.05 Photo: CDX-5V661 Model Name Using Similar Mechanism NEW...
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Note: Follow the disassembly procedure in the numerical order given. Note: Screws and washers cannot be re-used. Please replace to brand-new ones once screws and washers are removed. 2-2. COVER (UP) 3 Remove the cover (up) 2 two bosses in the direction of the arrow.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-4. MECHANISM DECK (MG-160-154) 1 two screws 2 Hold the bracket (L), the bracket (R) (PTT2.6 × 6) and the mechanism deck up to remove from chassis assy. 1 two screws (PTT2.6 × 6)
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-10. BRACKET (DE) MAIN ASSY 4 Remove four solders of mech motor flexible board. 6 bracket (DE) main assy 5 mech motor flexible board 1 mech motor flexible board (CN502) 2 two screws...
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-12. BRACKET (UD) ASSY – UP view – lever tray lever lever lever lever (lock) OP block OP block bracket (UD) assy 1 Slide the levers on both sides in the 2 Move the OP block assy in the direction of direction of arrow A to the position arrow B .
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-14. SETTING THE OP BLOCK ASSY IN THE HIGHEST POSITION 1 Slide levers in the direction of arrows until the tray goes down tray to the lowest position. 1 Slide levers in the direction of arrows until the tray goes down to the lowest position.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-15. ADDRESS DETECTION FLEXIBLE BOARD 5 Disconnect the address ditection flexible board 4 Disconnect the address ditection flexible board from the connector (CN960) on the POS board. from the connector (CN802) on the main board.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2-17. OP BLOCK ASSY 1 two flexible board (CN201, 301) 3 cover (flexible) 2 two screws (special flat head M1.7) L 13942296513 5 Rotate the OP block assy in the direction of arrow B .
CDX-5V661/5V661A/5V661D/5V661S SECTION 3 ELECTRICAL ADJUSTMENTS 3 7 63 1515 0 Adjustment and Check after Repair The execution of the following adjustment and check after repair can judge OK or NG of the Changer, or can find a faulty part from NG.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Toggle Switch Setting in Each Operation Mode Setting of Toggle SW Mode LINE FL-CDC FL-JIG CTRLV CDC Flash Rewriting – JIG Flash Rewriting – – PANA-BUS Conversion Mode Jig Operation Mode – MC Mode Operation Modes Each operation mode can be selected with the rotary switch.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Jig Connection/Connectors Destination Name UART connector (for design) PANA-BUS connector RS-232C connector (for design) PANA-BUS connector (for design) Use of Each Switch and LED on the Jig Name Type Blink t Disc scan...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Display (7 Segment LED) List Disp Mode Description Display Format Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8 Version No. Version No. Software 0: Display Operation Version No.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Disc Loading Method <To load one disc each> Operation by buttons on changer front panel Operation by push keys on jig [LOAD] 1. Press 3 key. 1. Press button. 2. Press the key of disc table to be loaded (5, 6, 9, 0, qd, 2.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Starting method Setting: LED adjustment mode only FRQ : 50 to 100Hz Duty : 10 to 100% (DC+12V) – – (Power supply) (Duty GEN.) PANA-BUS Cable POWER switch CTRLV Jig board (CDC: Changer)
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 1. Normal operation mode (See “Display List” on page 18 and 19) This mode checks normal operation and servo information. Push key (execution key) assignment Description Description DISP – DISC key 2 DISP +...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 : Line 2 display Press 2 key r R Press 1 key : LED PWM Adjustment Press 2 key r R Press 1 key : LED data display Press 2 key r R Press 1 key : DIAG display Normal Operation Check (See “Display List”...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 MODE LED Display Green LED lights up: Normal Red LED lights up: Abnormal (requiring repair) DISC DISC Focus Focus Tracking Error Rate CHECK CHECK Bias Balance Gain Gain OFF × 1 OK (Note 1)
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 2. Special Operation Mode This mode can check the CD operations such as scan, repeat, and random. (Changer control check function by issuing PANA-BUS commands) Push key (execution key) assignment Description Description SCAN IN A DISC...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 3. Mechanism Check Mode (See “Display List” on page 18 and 19) This mode can adjust the linear position and check manually the operation of the elevator motor, loading motor, and divider motor.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Location of respective motors Elevator motor (M104) (Located at lower position) Divider motor (M105) (Located at upper position) Loading motor (M103) 4. Aging Mode (See “Display List” on page 18 and 19) (Not used in this servicing) This mode can execute and check various aging operations.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 How to enter the Check mode 1. Rotating the rotary switch, adjust the display (7 Seg LED) to “3” (third place). : Software version display After 2 or 3 seconds, the display will change to the execution mode.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 5. Production Line Mode (See “Display List” on page 18 and 19) In this mode, the following operation can be executed: • Linear position adjustment • Production Line aging The line-exclusive aging mode operates.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 6. Press qd key to perform the linear position adjustment. Linear position adjustment result display (“1”: OK) (See “Display list” on page 18 and 19.) 7. Press qh key to perform the line aging.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 6. LED Adjustment Mode (See “Display List” on page 18 and 19) This mode checks the LED lighting and adjusts the brightness of varying LED’s on the front panel. * Perform the brightness adjustment after the LED was repaired or the indicator LED’s (6 pcs) block or the dimmer LED’s (8 pcs) block was replaced.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Push key (execution key) assignment Description Function DISP – Change the display mode number DISP + LED ALL LIT Light up all LED’s on the front panel LED NORMAL Cancel LED All Lit mode on the front panel PWM DATA –...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 LED PWM Adjusting Method 1. Press 7 or 8 (PWM SEL –/+) key to select the data. “4”: Indicator PWM (Day Max.: Duty unnecessary) Press 7 key Press 8 key “3”: Indicator PWM (Night Max.: Duty 100%)
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 7. Observing the luminance meter, adjust the LED brightness to eliminate variations over all LED’s. 8. Changing the data selection, repeat steps 1 through 7 for adjustment. LED Data Display This mode can check current Dimmer/Indicator mode and current PWM value.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 LED PWM Adjustment without Jig Microcomputer Adjusted parts (see page 36) PWM signal Duty 100% Indicator LED (R31 to R48) Dimmer LED (R55 to R62, R65 to R76) Setting: (Power supply) Duty GEN.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Adjusting Method: 1. Turn the power on. 2. Enter the PWM Duty 20% signal from the duty generator. 3. Comparing with the standard set, adjust the variable resistor so as to attain the same brightness.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 7. DIAG Mode (See “Display List” on page 18 and 19) This mode performs the following operation: • Error history display • 50 history data can be checked, starting from the latest data.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 4-3. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 • Circuit Boards Location F2 board F1 board POS board MAIN board KEY board ASSIST board L 13942296513 u163 http://www.xiaoyu163.com...
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 4-15. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC801 HD6432357M05F (SYSTEM CONTROLLER) Pin No. Pin Name Description Key input terminal S5, S6 (3) “L”: active Key input terminal S7, S8 (4) “L”: active —...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Pin No. Pin Name Description — Ground terminal Focus OK signal input from the CXD3027R (IC601) “H”: OK LOCK Lock signal input from the CXD3027R (IC601) “H”: Lock CD SCK Serial data reading for signal output to the CXD3027R (IC601)
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Pin No. Pin Name Description Not used (open) Elevator motor drive (negative) signal output to the LB1836M (IC502) Elevator motor drive (positive) signal output to the LB1836M (IC502) Chucking motor drive (positive) signal output to the LB1836M (IC502)
CDX-5V661/5V661A/5V661D/5V661S SECTION 5 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • Items marked “*” are not stocked since they • Screws and washers cannot be re- • -XX and -X mean standardized parts, so they may have some difference from the original are seldom required for routine service.
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 5-2. FRONT PANEL SECTION not supplied L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3379-309-1 PANEL SUB ASSY, FRONT 3-220-200-01 BUTTON (5) (5V661/5V661A/5V661D) 3-220-201-01 BUTTON (6) X-3380-563-1 PANEL SUB ASSY, FRONT (5V661S)
CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 5-5. MECHANISM DECK SECTION-2 (MG-160-154) not supplied not supplied M101 not supplied supplied not supplied L 13942296513 not supplied not supplied M103 not supplied not supplied not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety.
CDX-5V661/5V661A/5V661D/5V661S SECTION 6 3 7 63 1515 0 ELECTRICAL PARTS LIST ASSIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R148 1-218-446-11 METAL CHIP 1/16W D141 8-719-050-90 DIODE MA736-TX R149 1-218-446-11 METAL CHIP 1/16W D162 8-719-056-83 DIODE UDZ-TE-17-6.8B R150 1-218-446-11 METAL CHIP...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R221 1-216-849-11 METAL CHIP 220K 1/16W R751 1-216-833-11 METAL CHIP 1/16W R222 1-216-837-11 METAL CHIP 1/16W R752 1-218-292-11 RES-CHIP 1/16W...
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R871 1-216-857-11 METAL CHIP 1/16W < VIBRATOR > R872 1-216-821-11 METAL CHIP 1/16W R873 1-216-821-11 METAL CHIP 1/16W X601 1-795-218-21 VIBRATOR, CERAMIC (16.934MHz)
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CDX-5V661/5V661A/5V661D/5V661S 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.