Chevrolet Light Duty Truck 1978 Service Manual page 116

G-M O DEL
Fig. 2 C - 16-- R a d ia to r G rille M o l d i n g s - CK, G M o d e ls
a
-FENDER
ASSY
HOOD
FLUSH
ASSY
SECTION B-B
HOOD ASSY
RADIATOR GRILLE
UPPER PANEL
SECTION A-A
HOOD ASS'
SECTION C-C
I 1 Hood surface . 06 below
n o t e
at Section C-C to flush at Section
B-B and Section Dr-D.
5. Remove bolts attaching fender upper edge to cowl
door frame.
6. Remove fan shroud.
7. Working from underneath rear of fender, remove
attachment from each fender at the hinge pillar.
8. Remove bolt from each radiator support mounting.
9. Remove bolts at each fender skirt to cab underbody
(fig. 2C-18).
10. With a helper, remove front sheet metal assembly,
with radiator, battery, horn and voltage regulator attached.
Installation
1. With a helper place sheet metal assembly in position.
NOTE: Install all bolts loosely to facilitate aligning
after complete installation.
2. Install fender bolts at cowl.
3. Install combination bolt and flat washer assembly
into each fender reinforcement while inserting shims
required between fender reinforcement and body (See
Figure 2C-19).
4. Install two bolts and shims required at each fender
rear lower edge to hinge pillar.
5. Install bolt in each fender skirt to underbody.
6. Install bolts at steering column skirt reinforcement,
final torque 25 ft. lbs.
7. Tighten each radiator support mounting bolt 33 ft.
lbs.
8. Torque bolts at fender to cowl 25 ft. lbs.
9. Install front bumper.
1n r .
10. Connect wire connectors at dash and toe panel.
Attach generator and regulator wires.
11. Connect upper and lower radiator hoses. Connect
oil cooler lines to the radiator on models so equipped.
FLUSH
HOOD
/-FENDER
ASSY
/ ASSY
FENDER
ASSY
SE CTION D-D
FENDER— ^
ASSY
I
NOTE
surface flu sh n ess startin g at a
point approx 1 .0 0 from leading edge
of door. (Typical en tire length of
fender to door).
FENDER
ASSY
1
NO TE
obtain surface flu sh n ess to
ro ck er panel.
. * u *
j j
-FLUSH
SECTION E-E
| * \ * I \ _DOOR
SECTION F - F ^ - 1 . 0 0 ASSY
I Shim front fender to obtain
ROCKER
PANEL
FLUSH
SECTION G-G
I Shim front fender to
i