Kubota D1005-E3BG Operator's Manual
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Kubota D1005-E3BG Operator's Manual

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D1005-E3BG · D1305-E3BG
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D1105-E3BG · V1505-E3BG

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Summary of Contents for Kubota D1005-E3BG

  • Page 1 D1005-E3BG · D1305-E3BG MODELS D1105-E3BG · V1505-E3BG...
  • Page 2 FOREWORD FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fi ne materials and under a rigid quality control system. It will give you long, satisfactory service.

  • Page 3: Table Of Contents

    CONTENTS SAFE OPERATION ..................... 1 SERVICING OF THE ENGINE .................. 1 NAMES OF PARTS ....................2 PRE-OPERATION CHECK..................3 BREAK-IN ......................3 DAILY CHECK ....................... 3 OPERATING THE ENGINE..................4 STARTING THE ENGINE(NORMAL) ..............4 COLD WEATHER STARTING ................5 STOPPING THE ENGINE..................
  • Page 4 CONTENTS BATTERY......................20 Battery charging......................... 21 Direction for long term storage ..................22 ELECTRIC WIRING ..................... 22 FAN BELT ......................22 Adjusting Fan Belt Tension ....................22 CARRIAGE AND STORAGE ................... 23 CARRIAGE......................23 STORAGE......................23 TROUBLESHOOTING..................... 24 SPECIFICATIONS ....................26 WIRING DIAGRAMS ....................
  • Page 5 UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
  • Page 6 SAFE OPERATION 3. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
  • Page 7 SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. A The exhaust gas from the muffler is very hot.
  • Page 8 SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
  • Page 9 A DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti- freeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
  • Page 10 SAFE OPERATION 11. CONDUCTING SAFETY CHECKS & MAINTENANCE A When inspecting the engine or servicing, place the engine on a large flat surface. DO NOT work on anything that is supported ONLY by lift jacks or a hoist. Always use blocks or the correct stands to support the engine before servicing.
  • Page 11 2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.

  • Page 12: Safe Operation

    However, when in need of parts or major service, be sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer.

  • Page 13: Names Of Parts

    NAMES OF PARTS NAMES OF PARTS (1) Intake manifold (10) Oil filler plug (2) Speed control lever (11) Exhaust manifold (3) Engine stop lever (12) Alternator (4) Injection pump (13) Starter (5) Fuel feed pump (14) Oil level gauge (6) Cooling fan (15) Oil pressure switch (7) Fan drive pulley (16) Flywheel...

  • Page 14: Pre-Operation Check

    PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. When ambient temperature is low, operate the machine after the engine has been completely warmed up. DAILY CHECK To prevent trouble from occurring, it is important to know the conditions of the engine well.

  • Page 15: Operating The Engine

    OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position. CAUTION To avoid personal injury: A Do not allow children to approach the machine while the engine is running. A Be sure to install the machine on which the engine is installed, on a flat place.

  • Page 16: Cold Weather Starting

    A If the glow lamp should redden too quickly or too slowly, immediately ask your KUBOTA dealer to check and repair it. A If the engine does not catch or start at 10 seconds after the starter switch is set at "START"...

  • Page 17: Stopping The Engine

    OPERATING THE ENGINE STOPPING THE ENGINE CHECKS DURING OPERATION While running, make the following checks to see that all parts are working correctly. 1. Return the speed control lever to low idle, and run the engine under idling BRadiator Cooling water(Coolant) conditions.

  • Page 18: Fuel

    OPERATING THE ENGINE REVERSED ENGINE REVOLUTION AND BFuel REMEDIES CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Fluid escaping from pinholes may A Reversed engine operation can be invisible. Do not use hands to make the machine reverse and run it search for suspected leaks;...

  • Page 19: Maintenance

    MAINTENANCE MAINTENANCE CAUTION To avoid personal injury: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate, and have them read this manual before operation.

  • Page 20: Service Intervals

    MAINTENANCE SERVICE INTERVALS Observe the following for service and maintenance. The lubricating oil change intervals listed in the table below are for Class CF lubricating oil of API classification with a low-sulfur fuel in use. If the CF-4, CG-4, CH-4 or CI-4 lubricating oil is used with a high-sulfur fuel, change the lubri- cating oil at shorter intervals than recommended in the table below depending on the operating condition.
  • Page 21 A DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm). A Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards, the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these engines, when operated in US EPA regulated areas.
  • Page 22 MAINTENANCE A Recommended API classification Refer to the following table for the suitable American Petroleum Institute (API) classification of engine oil according to the engine type (with internal EGR, external EGR or non-EGR) and the Fuel Type Used : (Low Sulfur, Ultra Low Sulfur or High Sulfur Fuels).

  • Page 23: Periodic Service

    (SAE A When fuel and lubricant are spilled, J313 JUN87) A Since KUBOTA diesel engines of less than 56 kW refuel after letting the engine cool (75 hp) utilize EPA Tier 4 and Interim Tier 4 off.

  • Page 24: Air Bleeding The Fuel System

    PERIODIC SERVICE BAir bleeding the fuel system BChecking the fuel pipes CAUTION CAUTION To avoid personal injury; To avoid personal injury; A Do not bleed a hot engine as this A Check or replace the fuel pipes after could cause fuel to spill onto a hot stopping the engine.

  • Page 25: Fuel Filter Cartridge Replacement

    PERIODIC SERVICE ENGINE OIL A Entrance of dust and dirt can cause a malfunction of the fuel injection pump and the injection nozzle. CAUTION Wash the fuel filter cup periodically. To avoid personal injury: A Be sure to stop the engine before checking and changing the engine oil and the oil filter cartridge.

  • Page 26: Changing Engine Oil

    Engine oil quantity local regulations. Model Quantity A Do not drain oil after running the engine. Allow engine to cool down D1005-E3BG, D1105-E3BG 5.1 L (1.35 U.S. gals.) sufficiently. D1305-E3BG 5.7 L (1.51 U.S. gals.) V1505-E3BG 6.0 L (1.59 U.S. gals.) 1.

  • Page 27: Replacing The Oil Filter Cartridge

    PERIODIC SERVICE RADIATOR BReplacing the oil filter cartridge Coolant will last for one day's work if filled all the way up CAUTION before operation start. Make it a rule to check the coolant level before every operation. To avoid personal injury: A Be sure to stop the engine before WARNING changing the oil filter cartridge.

  • Page 28: Checking Coolant Level, Adding Coolant

    (1) Coolant drain cock A If the radiator cap has to be removed, follow the caution and securely retighten the cap. A If coolant should be leak, consult your local KUBOTA (1) Recovery tank (A) "FULL" dealer.

  • Page 29: Changing Coolant

    Models Quantity occur. D1105-E3BG, D1005-E3BG, 3.1 L (0.82 U.S.gals.) D1305-E3BG Check to see if radiator hoses are properly fixed every 200 hours of operation or 6 months, whichever comes V1505-E3BG 4.0 L (1.06 U.S.gals.)

  • Page 30: Anti-Freeze

    A When draining fluids from the engine, build up, adversely affecting the engine parts. place some container underneath the 7. Kubota's genuine long-life coolant has a service life engine body. of 2 years. Be sure to change the coolant every 2 A Do not pour waste onto the grounds, years.

  • Page 31: Air Cleaner

    PERIODIC SERVICE AIR CLEANER BDust indicator (optional) If the red signal on the dust indicator attached to the air Since the air cleaner employed on this engine is a dry cleaner is visible, the air cleaner has reached the type, never apply oil to it. service level.

  • Page 32: Battery Charging

    PERIODIC SERVICE BBattery charging 1. Make sure each electrolyte level is to the bottom of vent wells, if necessary, add only distilled water in a well-ventilated place. CAUTION The battery comes in two types: refillable and non-refillable. A For using the refillable type battery, follow the instructions below.

  • Page 33: Direction For Long Term Storage

    PERIODIC SERVICE FAN BELT BAdjusting Fan Belt Tension CAUTION To avoid personal injury: A Be sure to stop the engine and remove the key before checking the belt tension. A Be sure to reinstall the detached safety shield after maintenance or checking.

  • Page 34: Carriage And Storage

    CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall A Do not clean the machine with during operation. engine running. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it.

  • Page 35: Troubleshooting

    In winter, always remove battery from discharged and the machine, charge fully and keep engine will not indoors. Install in machine at time of crank. use. A If the cause of trouble can not be found, contact your KUBOTA dealer.
  • Page 36 TROUBLESHOOTING BWhen engine suddenly stops BWhen engine overheats Cause Countermeasures Cause Countermeasures Check the fuel tank and refill the fuel, Engine oil * Check oil level. Replenish oil as if necessary. insufficient required. Lack of fuel Also check the fuel system for air or Fan belt broken or leaks.

  • Page 37: Specifications

    SPECIFICATIONS SPECIFICATIONS Model D1005-E3BG1 D1005-E3BG2 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 76 × 73.6 (2.99 × 2.90) Total displacement cm (cu.in.) 1001 (61.08) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 8.7/1800 7.2/1500 H.P.
  • Page 38 SPECIFICATIONS D1105-E3BG1 D1105-E3BG2 Model Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1123 (68.53) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 10.1/1800 8.4/1500 H.P.
  • Page 39 SPECIFICATIONS D1305-E3BG1 D1305-E3BG2 Model Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 88 (3.07 × 3.46) Total displacement cm (cu.in.) 1261 (76.95) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 11.6/1800 9.6/1500 H.P.
  • Page 40 SPECIFICATIONS V1505-E3BG1 V1505-E3BG2 Model Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1498 (91.41) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 13.4/1800 11.1/1500 H.P.

  • Page 41: Wiring Diagrams

    WIRING DIAGRAMS WIRING DIAGRAMS (Energize to run) The parts boxed in are reference, NOT equiped for standard engine spec. Non marked wire dia. is 0.8~1.25 mm .

This manual is also suitable for:

D1105-e3bgD1305-e3bgV1505-e3bg

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