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Airstream 2005 International Trailer Owner's Manual

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AIRSTREAM
AN AMERICAN LEGEND
INTERNATIONAL
TRAILER
OWNERS MANUAL
2005

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Summary of Contents for Airstream 2005 International Trailer

  • Page 1 AIRSTREAM AN AMERICAN LEGEND INTERNATIONAL TRAILER OWNERS MANUAL 2005...
  • Page 3 AIRSTREAM INTERNATIONAL TRAILER • To place the great wide world at your doorstep for you who yearn to travel with all the comforts of home. • To provide a more satisfying, meaningful way of travel that offers complete travel independence, wherever and whenever you choose to go or stay.
  • Page 4 AIRSTREAM INTERNATIONAL TRAILER INTRODUCTION The Owners Manual for your new Airstream trailer is designed to respond to the most frequent inquiries regarding the operation, function and care of the many systems that make modern trailering a joy. Airstream realizes our customers possess varying degrees of expertise in the area of repairing and maintaining the appliances in their trailer.
  • Page 5 AIRSTREAM INTERNATIONAL TRAILER WARRANTY AND SERVICE INTERIOR FURNISHINGS AND ACCESSORIES Warranty Warranty Explanation Fabric Care Service Flooring & Fixtures Reporting Safety Defects Features & Switches Maintenance Schedule Storage Areas Maintenance Parts & Supplies Smoke Alarm LP Gas Detector Fire Extinguisher...
  • Page 6 AIRSTREAM'S RESPONSIBILITY The basic Airstream Limited Warranty applies for a period of two years from the date of original purchase, and the application date of all warranties is that indicated on the owner's Limited Warranty.

  • Page 7: Care And Maintenance

    Nature of service problem and steps or service, which have been performed. (The owner may be directed to another dealer at the owner's expense.) If, after taking the above steps, repairs are still not complete, the Airstream owner may request the trailer be brought to the Factory Service Center at the owner's expense.

  • Page 8: Warranty Transfer

    AIRSTREAM INTERNATIONAL TRAILER DEALER REPRESENTATION EXCLUDED The full extent of the basic Airstream Limited Warranty is set forth in detail in the folder, and in the explanation of the basic Airstream Limited Warranty covered in the Airstream Trailer Owner's Manual.
  • Page 9 EXPLANATION OF AIRSTREAM LIMITED WARRANTY T The Airstream Limited Warranty is detailed in a separate folder. It is filled out by the dealer and presented to the owner during delivery of a new unit. The Limited Warranty must be presented to a dealer to obtain warranty service.

  • Page 10: Reporting Safety Defects

    Please contact your dealer if you need service. Major service under your Airstream Limited Warranty is available through our nationwide network of Airstream Dealer Service Centers. An up-to-date list of Dealer Service Centers has been provided with your new trailer.

  • Page 11: Maintenance Schedule

    AIRSTREAM INTERNATIONAL TRAILER MAINTENANCE SCHEDULE WARNING : FAILURE TO MAINTAIN YOUR COACH CAN CAUSE PREMATURE AND UNEXPECTED PARTS BREAKAGE AND/OR ERRATIC OPERATION THAT MAY BE HAZARDOUS. Note: See appliance manufacturer's literature for further information EVERY 1,000 MILES OR 60 DAYS Escape Window Check operation of latches and upper hinge.

  • Page 12: Every Year

    AIRSTREAM INTERNATIONAL TRAILER EVERY 10, 000 MILES OR 6 MONTHS Brakes Inspect, adjust or replace as necessary Wheel Bearings Clean and repack Tires Inspect and rotate Spare Tire Carrier Lubricate moving parts. Seals, Windows & Door Clean with mild detergent and coat with "Slipicone".
  • Page 13 AIRSTREAM INTERNATIONAL TRAILER SUGGESTED MAINTENANCE PARTS AND LUBRICANTS BULBS, EXTERIOR Convenience Light (Dump Valve) # 53, wedge base License Plate, Clearance Lights # 67 Door Light # 1141 Tail light LED, dealer BULBS, INTERIOR Shower, Exterior Compartment # 1141 Round Ceiling Light 12V-10W To change the bulb in the round ceiling light, first remove the lens assembly.

  • Page 14: Maintenance Record

    AIRSTREAM INTERNATIONAL TRAILER MAINTENANCE RECORD DATE DEALER SERVICE PERFORMED...

  • Page 15: Electric Brakes

    AIRSTREAM INTERNATIONAL TRAILER TOWING YOUR AIRSTREAM TOW VEHICLE EQUIPMENT If you plan to buy a new vehicle to tow your trailer, we suggest that you include in your purchase the towing options offered by most tow vehicle manufacturers. These include such things as a heavy-duty alternator and radiator, heavy-duty springs (See Note), shock absorbers, transmission cooler, heavy-duty fan and flasher unit and others, depending upon the make of the vehicle.
  • Page 16 AIRSTREAM INTERNATIONAL TRAILER In THE EVENT OF AN ACCIDENTAL SEPARATION of the tow vehicle and the trailer, the BREAK- AWAY SWITCH will set and lock the trailer brakes for a sufficient length of time to stop the trailer. The switch is activated when the wire attached to it and to the tow vehicle pulls out the small pin in the front of the unit.
  • Page 17 AIRSTREAM INTERNATIONAL TRAILER 12- Volt Layout...
  • Page 18 AIRSTREAM INTERNATIONAL TRAILER LOADING Below is a sample of the weight information chart provided in all Airstream vehicles. This information can be found inside the wardrobe of the vehicle about 60" up from the floor on the side panel. See specification section in this manual for definition and weight pertaining to this label.

  • Page 19: Weighing Your Trailer

    AIRSTREAM INTERNATIONAL TRAILER WEIGHING YOUR TRAILER The diagram below shows how to weigh the trailer on scales. When loading heavy objects such as tools, skillets, irons, and boxes of canned goods, etc. keep them as low as possible - preferably on the floor. Try to hold additional weight behind the axle to a minimum.
  • Page 20 Your hitch installer should provide your hitch rating information to you. Sway Control Device Although Airstream has not intruded into the hitch manufacturers field of expertise and preformed formal testing, we find the vast majority of Airstream owners purchases sway-control devices.
  • Page 21 AIRSTREAM INTERNATIONAL TRAILER Steps for Hitching Up Jack up the trailer hitch until there is clearance for the HITCH BALL to slide under. Remove the safety pin, slide the locking lever forward and raise. Back the tow vehicle straight back to the hitch. (See Fig. 2). This can best be accomplished through the use of prearranged hand signals with the help of another person;...
  • Page 22 AIRSTREAM INTERNATIONAL TRAILER Note: If you're tow vehicle is equipped with adjustable load leveling air shocks, you must load the tow vehicle first with typical luggage and passengers and bring it back to level. Then attach the trailer and adjust the load leveling bars.

  • Page 23: Towing Tips

    AIRSTREAM INTERNATIONAL TRAILER TOWING TIPS We want every owner to be a safe and courteous driver. A few hours of towing practice in a large empty supermarket lot will make pulling your trailer over the road much easier. Line out two corners for left and right turns.
  • Page 24 AIRSTREAM INTERNATIONAL TRAILER Passing When going downhill in dry weather, down shift so that engine compression will slow the whole rig down. Take dips and depressions in the road slowly and do not resume normal driving speeds until you are sure that the trailer wheels are clear of the dip.
  • Page 25 AIRSTREAM INTERNATIONAL TRAILER Backing Up In BACKING UP the important thing to remember is to DO EVERYTHING SLOWLY and to correct immediately if you see the trailer turning the wrong way. Concentrate on the rear of the trailer. With your tow vehicle and trailer in a straight line back up slowly and turn the bottom of the steering wheel in the direction you want the trailer to go.

  • Page 26: Suggested Pre-Travel Check List

    AIRSTREAM INTERNATIONAL TRAILER SUGGESTED PRE-TRAVEL CHECK LIST Interior Turn off water pump switch. Check battery water level. Close windows and vents. Lock all interior cabinet doors. Latch refrigerator door. (Seal containers first.) Hold down or stack securely all loose, hard and sharp objects.
  • Page 27 AIRSTREAM INTERNATIONAL TRAILER Trailer Equipment and Accessories Water hose, 5/8 in. high pressure, tasteless, odorless, non-toxic, (or two 25 ft. sections). "Y" connection for water hose. The sewer hose with clamp. Drain cap with hose drain. Holding tank cleaner and deodorizer.
  • Page 28 AIRSTREAM INTERNATIONAL TRAILER NOTES B-14...
  • Page 29 AIRSTREAM INTERNATIONAL TRAILER CAMPING SAFETY: CAUTION WARNING Throughout this manual notations are used. CAUTION WARNING Failure to observe can damage equipment. notes the possibility of personal and/or fatal injury if not observed. As always, safety should be one of your top priorities. Make sure you, and everyone traveling with you is familiar with and follows these cautions and warnings.

  • Page 30: Overnight Stop

    If you must park on a slope, PARK FACING DOWNHILL. It is easier to level the trailer this way. All you need to do to enjoy the self-contained luxury of your Airstream is to turn on the LP gas and light any appliances with pilots.

  • Page 31: Extended Stay

    AIRSTREAM INTERNATIONAL TRAILER EXTENDED STAY Making a long trip in your Airstream is not very different from making a weekend excursion. Since everything you need is right at hand, you are at home wherever you go. When packing for an extended trip, take everything you need, but only what you need.
  • Page 32 AIRSTREAM INTERNATIONAL TRAILER HOOK UPS Hook up to city water by attaching a ½” minimum high-pressure water hose to the city water service. Be sure all drain valves and the water heater by-pass valves are in the normal use position and turn on the city water tap.
  • Page 33 AIRSTREAM INTERNATIONAL TRAILER HOOK UPS The exterior CABLE TV and TELEPHONE hookups are located on the side of the trailer. It is a gray dual inlet with weatherproof spring loaded caps. Interior TV hook-up locations: 16 ft. model has one under the front dinette and the booster is on the curbside bedroom wall.
  • Page 34 AIRSTREAM INTERNATIONAL TRAILER SATELLITE ANTENNA WIRING If you compare the two drawings above you'll see wiring for a satellite dish antenna is relatively simple. Units have a faceplate with two coax cable hook-ups. The faceplate has a small coax cable jumper running between the hook-ups to complete the cable TV circuit when in use.

  • Page 35: Winter Traveling

    AIRSTREAM INTERNATIONAL TRAILER WINTER TRAVELING Traveling in sub-freezing temperatures will require certain precautions to protect the plumbing system and your personal belongings from being damaged by freezing. Whenever possible the heat should kept on a constant temperature. It is easier for the furnace to keep a constant room temperature than for the trailer temperature to be allowed to drop 50 degrees Fahrenheit then attempt to raise it to a comfortable level.

  • Page 36: Effects Of Prolonged Occupancy

    AIRSTREAM INTERNATIONAL TRAILER EFFECTS OF PROLONGED OCCUPANCY Your trailer was designed primarily for recreational use and short-term occupancy. If you expect to occupy the trailer for an extended period, be prepared to deal with condensation and the humid conditions that may be encountered.

  • Page 37: About Molds

    AIRSTREAM INTERNATIONAL TRAILER ABOUT MOLDS What are molds? Molds are microscopic organisms that naturally occur in virtually every environment, indoors and out. Outdoors, mold growth is important in the decomposition of plants. Indoors, mold growth is unfavorable. Left unchecked, molds break down natural materials, such as wood products and fabrics. Knowing the potential risks is important for any type of homeowner to protect their investment.
  • Page 38 AIRSTREAM INTERNATIONAL TRAILER Notes C-10...
  • Page 39 If a substance is found on the coating that cannot be removed by normal washing procedures, Airstream recommends using DX 330 Acryli-Clean made by PPG Industries. Follow all directions and warnings on the product container.
  • Page 40 Spread the lubricant evenly with a brush or finger, working it into the surface. This is a good practice for all rubber seals in your trailer. For replacement of a damaged window contact an Airstream Service Center. Your PLASTIC SCREENS are easy to maintain. Clean occasionally with a damp cloth. Note: They will melt at the point of contact if touched by a cigarette.

  • Page 41: Power Jack

    AIRSTREAM INTERNATIONAL TRAILER Chassis The standard RECOMMENDED HITCH BALL HEIGHT for your Airstream is listed in the “Specifications” section of this manual. If you plan long trips with the trailer heavily loaded, you should check your trailer, after loading, to determine the optimum height. To check, park the trailer on a level surface and crank the front jack up or down until the measurement from the frame to the ground is the same front and rear.
  • Page 42 AIRSTREAM INTERNATIONAL TRAILER If an electrical failure should ever occur the emergency handle may be inserted into the jack post and the jack can be raised or lowered. Access can be obtained by twisting level cap off. If power head is removed the crank can still be used.
  • Page 43 AIRSTREAM INTERNATIONAL TRAILER Power Jack Parts Diagram MANUFACTURER: Barker Manufacturing Co. 730 east Michigan Ave. Battle Creek, MI. 49014 Customer Service Phone & Parts Ordering 616-965-2371 Part Numbers are on Next Page Part numbers are on the next page.
  • Page 44 AIRSTREAM INTERNATIONAL TRAILER Required # Description 21047 CRANK 600-0011 HEX BOLT ½-20X 3/4 27268 CAP, MACHINED-BLACK (27341 WHITE) 736-0005 ACTUATOR TOGGLE SWITCH AND NUT 736-0004 LAMP TOGGLE SWITCH AND NUT 606-5001 #10 X 1/2 PHILLIPS HEAD SCREW 27343 LEVEL RETAINER-WHITE (27269 black)
  • Page 45 AIRSTREAM INTERNATIONAL TRAILER TIRES Your trailer is equipped at the factory with name brand trailer tires. Airstream dealers cannot make adjustments to tires. A dealer who handles that particular brand must do this. If you ever have tire problems check the local telephone directory for the nearest dealer.
  • Page 46 AIRSTREAM INTERNATIONAL TRAILER In an emergency you may remove the flat tire. The independent suspension of the Rubber Torsion Axle allows four wheel units to be safely towed on three wheels for a short distance (100 miles maximum) and only at a low speed (30 MPH).

  • Page 47: How Overloading Affects Your Tires

    AIRSTREAM INTERNATIONAL TRAILER Under Inflation Under inflation brings a higher risk of damage due to road hazards, reduces casing durability, causes a loss in fuel economy, and uneven or irregular tire wear. Severe under inflation brings about an increased risk of tread separation, handling difficulties, and possibly tires failure, caused by overheating.
  • Page 48 AIRSTREAM INTERNATIONAL TRAILER WARNING : It is also important to periodically check on the tightness of lug nuts. On aluminum wheels they should he tightened to a torque of 95 ft. pounds. Steel wheels should be torque to 95 Ft. Lbs. Care should he taken at all times when handling the wheel because of possible damage to its appearance.
  • Page 49 AIRSTREAM INTERNATIONAL TRAILER Wheel Bearing Maintenance 1. Jack trailer at marked jack location pad behind axle on mainframe. 2. Remove hubcap or spindle cover, wheel and tire. 3. Remove cotter pin. 4. Remove dust cap. 5. Remove spindle nut and washer.

  • Page 50: Axle And Running Gear Assembly

    AIRSTREAM INTERNATIONAL TRAILER AXLE AND RUNNING GEAR ASSEMBLY 1. Rubber torsion Axle 2. Unicast Hub and Drum 3. Valve Stem 4. Wheel 5. Brake Set 6. Lug Nuts 7. Shock Absorber 8. Shock Absorber Bushing 9. Dust Cover 10. Outer Bearing 11.
  • Page 51 AIRSTREAM INTERNATIONAL TRAILER To prevent corrosion within the breakaway switch, pull the switch's pin straight forward and spray the inside of the switch through the hole with an electric contact cleaner (such as Spra-Kleen) and reinsert the pin. A drop of light household oil on the groove near the base of the pin will allow the pin to operate freely.
  • Page 52 AIRSTREAM INTERNATIONAL TRAILER HOW ELECTRIC BRAKES HELP Electrically actuated brakes have several advantageous features over other brake actuation systems. 1. They can be electrically adjusted to provide the correct braking capability for varying road and load conditions. 2. They can be modulated to provide more or less braking force, thus easing the brake load on the towing vehicle.
  • Page 53 AIRSTREAM INTERNATIONAL TRAILER Important Facts to Remember 1. Do not mount or activate RF generating items (cell phones, two way radios) near (less than 12") the brake control. 2. Reversing the connection to a breakaway battery on the trailer will destroy the brake control.
  • Page 54 AIRSTREAM INTERNATIONAL TRAILER Adjusting the Power to the Trailer Brakes Once the control has been installed and properly leveled, it is necessary to set the power needed to stop the trailer during a braking event. 1. Connect trailer to tow vehicle.
  • Page 55 AIRSTREAM INTERNATIONAL TRAILER 7. When in doubt of the proper setting procedures review the above steps starting at LEVELING THE SENSOR THROUGH FINE TUNING or consult a qualified service technician. GENERAL MAINTENANCE BRAKE ADJUSTMENT Brakes should be adjusted (1) after the first 200 miles of operation when the brake shoes and drums have "seated", (2) at 3000-mile intervals, (3) or as use and performance requires.
  • Page 56 AIRSTREAM INTERNATIONAL TRAILER BRAKE CLEANING, INSPECTION AND LUBRICATION Your trailer brakes must be inspected and serviced at yearly intervals or more often as use and performance requires. Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking.

  • Page 57: Shoes And Linings

    AIRSTREAM INTERNATIONAL TRAILER SHOES AND LININGS A simple visual inspection of your brake linings will tell if they are usable. Replacement is necessary if the lining is worn thin (1/16" or less), contaminated with grease or oil, or abnormally scored or gouged. It is important to replace both shoes on each brake and both brakes of the same axle.
  • Page 58 AIRSTREAM INTERNATIONAL TRAILER Individual amperage draw can be measured by inserting the ammeter in the line at the magnet you want to check. Disconnect one of the magnet lead wire connectors and attach the ammeter between the two wires. Make sure that the wires are properly reconnected and sealed after testing is completed.

  • Page 59: Troubleshooting Guide

    AIRSTREAM INTERNATIONAL TRAILER TROUBLE SHOOTING GUIDE SYMPTOM CAUSES REMEDIES Open circuits Find & correct Severe under adjustment Adjust brakes Faulty controller Test & correct Brakes Short circuits Find & correct Grease or oil on magnets or linings Clean or replace...

  • Page 60: Hub Removal

    AIRSTREAM INTERNATIONAL TRAILER HUB REMOVAL Whenever the hub equipment on your axle must be removed for inspection or maintenance the following procedure should be utilized. 1. Elevate and support the trailer unit per instructions in this manual. 2. Remove the wheel.
  • Page 61 The dealer will be able to give you the name of the fabrics used in your particular trailer. Each swatch will show the cleaning code in parenthesis. The following are the cleaning code instructions for the various fabrics used in the Airstream trailers: Code WS Fabric Care: Spot clean this fabric either with a mild solvent or water based cleaning agent.
  • Page 62 AIRSTREAM INTERNATIONAL TRAILER Carpet The carpet can be cleaned with any good commercial carpet cleaner, or with a detergent and water. BE CAREFUL NOT TO SOAK THE CARPET WITH WATER. Vinyl Floor The vinyl floor in your unit can be cleaned with liquid floor cleaning solutions recommended for vinyl floors and warm water.
  • Page 63 AIRSTREAM INTERNATIONAL TRAILER Monitor Panel The monitor panel allows you to check the amount of fluid in your fresh water tank, black water tank, and the gray water tank. The LP gas and battery status are also shown. Further instructions on its use are detailed in the electrical section of this manual.
  • Page 64 AIRSTREAM INTERNATIONAL TRAILER Light Switches Light switches are located throughout the trailer and are labeled for your convenience. To change the bulb in the round ceiling light, first remove the lens assembly. The lens assembly is spring loaded and pops out of the fixture at its chrome ring. A small screwdriver may be used, be careful not to scratch the chrome and be sure the bulb is cool before attempting replacement.
  • Page 65 AIRSTREAM INTERNATIONAL TRAILER SMOKE ALARM - FIREX MODEL B Maple Chase Company 2820 Thatcher Road Downers Grove, Illinois 60515-4040 IMPORTANT INFORMATION-SMOKE ALARM SAFETY CHECKLIST 1. Test your smoke alarm every week. To test the electronics, firmly depress the button. To test that smoke reaches the sensor, blow smoke in a careful fire-safe manner into your smoke alarm.

  • Page 66: Replacing The Battery

    AIRSTREAM INTERNATIONAL TRAILER TAKING CARE OF YOUR SMOKE ALARM Your smoke alarm has been designed and manufactured to be as maintenance-free as possible. Here are a few simple steps you must perform, in addition to the weekly tests described in the section "WEEKLY TESTING OF YOUR SMOKE ALARM,"...
  • Page 67 AIRSTREAM INTERNATIONAL TRAILER For Models A, B, C, E and PB use: Eveready 216, 522 or 1222; Mallory MN1604; Duracell MN1604; or Ultralife U9VL-J. For Model E also use AA Heavy Duty for light power. The miniature lamp operates on two (2) AA batteries.

  • Page 68: Operation

    The failure of any circuit component will cause the detector to display a continuous orange LED fault light and a short beep indicating failure. If this occurs, immediately contact your dealer or Airstream Customer Service for the name of the nearest detector service center.

  • Page 69: Fire Extinguisher

    A coat of natural silicone lubricant applied after the seal has dried will keep it flexible. Spread the lubricant evenly with a brush or finger, working it into the surface. This is a good practice for all rubber seals in your Airstream. For replacement of a damaged window contact an Airstream Service Center or the factory.
  • Page 70 AIRSTREAM INTERNATIONAL TRAILER EXTERNAL RADIO JACK (Optional) Your trailer may have external speaker jacks located by the exterior 110 volt outlet. SATELLITE RADIO (OPTION) The travel trailer may be equipped with a satellite radio. This system is integrated with the entertainment system on the trailer.

  • Page 71: Plumbing System

    AIRSTREAM INTERNATIONAL TRAILER PLUMBING SYSTEM LIQUID PETROLEUM GAS (LPG) FILL VALVE Your trailer is equipped with LP tank fill valves called "RV Type I Acme" connection. The large, green, nylon swivel nut is a right hand thread and is designed for hand operation only.

  • Page 72: Automatic Gas Regulator

    AIRSTREAM INTERNATIONAL TRAILER AUTOMATIC GAS REGULATOR All models are equipped with an automatic gas regulator. Both tanks are connected to this regulator. When the gas is turned on it is drawn from only one tank at a time. When the tank being used is depleted the regulator automatically switches to the full tank.

  • Page 73: Liquid Petroleum Gas (Lpg)

    AIRSTREAM INTERNATIONAL TRAILER LIQUID PETROLEUM GAS (LPG) WARNING : LP gas regulators must always be installed with the diaphragm vent facing downward. Regulators that are not in compartments have been equipped with a protective cover. Make sure that regulator vent faces downward and that cover is kept in place to minimize vent blockage, which could result in excessive gas pressure causing fire or explosion.

  • Page 74: Basic Rules For Safety

    AIRSTREAM INTERNATIONAL TRAILER LIQUID PETROLEUM GAS (LPG) BASIC RULES FOR SAFETY WARNING : Do not store LP containers within a vehicle. LP containers are equipped with safety devices that vent gas should the pressure become excessive. WARNING : Do not use cooking appliances for comfort heating. Cooking appliances need fresh air for safe operation.
  • Page 75 AIRSTREAM INTERNATIONAL TRAILER LPG System LPG Layout 1.601781 20# steel cylinder w/outlet valve 1A. 601710 30# steel cylinder w/outlet valve 2A. 601384 LP regulator, Manchester #17632 2B. 601686 Base Plate 2C. 601687 Hold down kit 2D. 601412-012 Connector-M, .50” pipe to .62” tube 2E.

  • Page 76: Water System-Self Contained

    CAUTION : The water pump must be turned off when hooked up to city water supply and when you leave your Airstream unattended. WATER PUMP AND STRAINER Water pump and strainer are located: 22 ft.

  • Page 77: Water Pump

    AIRSTREAM INTERNATIONAL TRAILER WATER PUMP Manufacturer: Shur-Flo 1740 Markle Street Elkhart, Indiana 46514 Phone: 219-294-7581 088-404-144 PUMP REPAIR KITS 1. Switch/check valve and upper housing kit (replaces all previous switch designs) 2. Valve plate assembly 3. Diaphragm/drive assembly 4. Motor 5.
  • Page 78 AIRSTREAM INTERNATIONAL TRAILER Replacement of Micro Switch Occasionally the micro switch fails or an electrode is broken off. Proceed as follows: Remove the two screws holding the cap to the main body. Remember, this cap retains a spring under compression. With both screws out, allow the spring to extend fully.
  • Page 79 AIRSTREAM INTERNATIONAL TRAILER Trouble Shooting MOTOR DOES NOT OPERATE. • Is battery discharged? • Are any wires disconnected? • Are terminals corroded'? • Is switch in "ON" position? • Is fuse good? • Is water frozen in pump head? MOTOR RUNS BUT NO WATER FLOWS.
  • Page 80 AIRSTREAM INTERNATIONAL TRAILER Pump Repair • Screws (A) hold the entire pump head assembly to the motor. • Screws (B) hold the pump head face to the pump head main body. Screws (C) hold the switch assembly to the front of the pump head.
  • Page 81 AIRSTREAM INTERNATIONAL TRAILER SANITIZING Potable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subject to, sanitizing is recommended prior to storing and before using the water system after a period of storage. Systems with new components, or ones that have been subjected to contamination, should also be disinfected as follows: 1.

  • Page 82: City Water Hook-Up

    AIRSTREAM INTERNATIONAL TRAILER CITY WATER HOOK-UP The city water hook-up is found on the side of the trailer. Use a high-pressure hose of at least 1/2" diameter. It should be one that is tasteless, odorless and non-toxic designed for RV use. The city water inlet is a standard garden hose thread.
  • Page 83 AIRSTREAM INTERNATIONAL TRAILER GALLEY FAUCET MODEL 67315C Manufacturer: United States Canada Moen Incorporated Moen Inc. 25300 Al Moen Drive 2816 Bristol Circle North Olmstead, OH. 44070-8022 Oakville, Ontario L6H5s7 www.moen.com For US customer service, warranty, and a local parts outlets contact Moen at 1-800-BUY-MOEN (289- 6636).

  • Page 84: Galley Faucet

    AIRSTREAM INTERNATIONAL TRAILER GALLEY FAUCET SERVICE CAUTION : Always turn water OFF before removing existing faucet or disassembling the valve. Open faucet handle to relieve water pressure and ensure that complete water shutoff has been accomplished. 1. Remove red/blue plug bottom (3) from front of lever handle, remove screw (2) and lever handle (1).
  • Page 85 AIRSTREAM INTERNATIONAL TRAILER GALLEY FAUCET Moen Integra Lever Handle Faucet Model 87315C F-15...
  • Page 86 AIRSTREAM INTERNATIONAL TRAILER Moen Integra Valve Body/Below Deck Parts Fabricated Valve Body (FVB) F-16...

  • Page 87: Drain Valves

    Open valve B and close valves A and C to by-pass filling the water heater for winterizing. TOILET SHUTOFF VALVE Your Airstream has one other water shutoff valve. It is located behind the toilet and used to shut water off to the toilet in an emergency or service situation. F-17...

  • Page 88: Winterizing And Storage

    AIRSTREAM INTERNATIONAL TRAILER WINTERIZING AND STORAGE When storing your trailer for short or long periods use the same precautions as you would in your own home in regard to perishables, ventilation and rain protection. In addition, for prolonged storage periods flush out all the drain lines and the holding tanks.
  • Page 89 AIRSTREAM INTERNATIONAL TRAILER 12. Remove the cartridge of the water purifier and leave the purifier valve in the open position. (If so equipped.) 13. Remove the battery from your trailer and store in a cool dry place where there is no danger of freezing.
  • Page 90 AIRSTREAM INTERNATIONAL TRAILER 16 Ft Fresh Water Lay out F-20...
  • Page 91 AIRSTREAM INTERNATIONAL TRAILER 19 Ft. Fresh water Lay out F-21...
  • Page 92 AIRSTREAM INTERNATIONAL TRAILER 22 Ft International Fresh Water Layout 28 FT International Fresh Water Layout F-22...
  • Page 93 AIRSTREAM INTERNATIONAL TRAILER 25 FT International Fresh Water Layout F-23...

  • Page 94: Drain And Waste System

    AIRSTREAM INTERNATIONAL TRAILER DRAIN AND WASTE SYSTEM Your trailer has a drain and waste system that includes waste-holding tanks made from molded plastic, free from corrosion problems, with trouble-free dump valves. The MAIN (BLACK) HOLDING TANK enables you to use the toilet for several days away from disposal facilities.

  • Page 95: Black Tank Flush

    AIRSTREAM INTERNATIONAL TRAILER When Parked and Connected to Sewer Outlet When you are in a park and connected to a sewer outlet keep the main holding tank dump valve closed, and empty the tank every few days or whenever it becomes almost full. ONLY BY SENDING A LARGE VOLUME OF LIQUID THROUGH THE MAIN HOLDING TANK AT A TIME WILL TOILET PAPER AND OTHER SOLIDS COMPLETELY WASH AWAY.
  • Page 96 AIRSTREAM INTERNATIONAL TRAILER Drain Diagrams 16 Ft. International Trailer 1. 600431 Elbow, 90, 1.5” 2. 600035 Ell, ABS, Long sweep, 1.5” 3. 600030 Ell. 45 degrees, long turn 4. 600156 Tee, sanitary 5. 600308 Adaptor, ABS, female, Sloan #2891 6. 600538 Vent, V-200 automatic 7.
  • Page 97 AIRSTREAM INTERNATIONAL TRAILER 19 Ft. International Trailer F-27...
  • Page 98 AIRSTREAM INTERNATIONAL TRAILER 22 Ft. International Trailer 943577 Above/Below Floor Drain Diagram & Part Numbers 1. 601160-02 Pipe, ABS DVW, 1 ½” 2. 600035 Ell, ABS long sweep, 1 ½” 3. 600431 Elbow, 90 degree, 1 ½” 4. 600156 Tee Sanitary 5.
  • Page 99 AIRSTREAM INTERNATIONAL TRAILER 25 Ft. International Trailer F-29...
  • Page 100 AIRSTREAM INTERNATIONAL TRAILER 28 Ft Dump Valve Assembly 1. 601482 Dump Valve, rotating assembly 2. 600431 Elbow, 90 degree, 1.5 inch 3. 600183 ELL long sweep, ABS 3” 4. 601160-02 Pipe, ABS 1.5 inch 5. 600820 3”, single socket, 90 degree 6.
  • Page 101 AIRSTREAM INTERNATIONAL TRAILER 28 Ft Drain System 600035 Ell ABS Extra long Sweep, 1.5” 600156 Tee sanitary 601318 Tee Bi-directional, clean out, 1.5” 600155 Plug, clean out, 1.5” 600538 Vent, V-200 automatic 600144 P-trap, ABS, 1.5” 600622 P-trap, 1.5” w/slip nut and washer...
  • Page 102 Big Prairie, Ohio. 44611 Phone: 1-800-321-9866 The RV toilet in your Airstream is a design that has been used for many years. In normal use simply depress the pedal and this dumps the sewage while fresh water flushes down the side of the bowl.
  • Page 103 AIRSTREAM INTERNATIONAL TRAILER...

  • Page 104: Battery Disconnect Switch

    AIRSTREAM INTERNATIONAL TRAILER ELECTRICAL OPERATION The major portion of electrical power in your Airstream is 12-volt. The 12-volt current powers the fans, furnaces, water pump, and water heater ignition. The exception would be the air conditioner and microwave oven. All 12-volt current comes through the battery system in the front of your trailer. The battery is accessible in the battery box on the A-frame of your trailer.
  • Page 105 AIRSTREAM INTERNATIONAL TRAILER BATTERY WARNING : Before inspecting or servicing storage battery, read and follow battery manufacturers cautions and directions. CAUTION A normal battery can discharge by itself in 30 to 40 days when not in use, therefore, IT IS NECESSARY TO PERIODICALLY CHECK THE BATTERY AND CHARGE IT AS IS NECESSARY.
  • Page 106 AIRSTREAM INTERNATIONAL TRAILER CAUTION : Do not fill battery above the split ring in filler opening. DO NOT MEASURE SPECIFIC GRAVITY IMMEDIATELY after adding water. The water must mix with the electrolyte by charging or by driving a few miles.
  • Page 107 AIRSTREAM INTERNATIONAL TRAILER Some situations, which may indicate a need for battery replacement, are: 1. Loss of more water in one cell than others. 2. Continuous loss of water in all cells-perhaps accompanied by overheating or extreme gassing and bubbling.

  • Page 108: Power Circuits

    AIRSTREAM INTERNATIONAL TRAILER 12V POWER CIRCUITS The current in the converter system is 12 volts direct current (12VDC) negative grounded. Power sources that supply 12VDC current to the system are as follows: Main charge line from tow vehicle Trailer Battery...

  • Page 109: Converter Cooling System

    AIRSTREAM INTERNATIONAL TRAILER CONVERTER COOLING SYSTEM The 7300 electronic fan cooling system is the key to long life and trouble-free operation. The fan is never on more than required to cool electronic components in the converter. You may never hear the fan operate.
  • Page 110 AIRSTREAM INTERNATIONAL TRAILER TROUBLE SHOOTING The most common failure in the exterior electrical system is an open circuit. An open circuit is an interruption in the current flow, which may be in either the wire to the component or in the ground return.
  • Page 111 AIRSTREAM INTERNATIONAL TRAILER Opens 1. Check all components on circuit that has open. If all components are without power, begin to look for open on distribution panel. 2. Check for voltage on each side of the breaker. Check for tightness of crimp on connector and nut.
  • Page 112 AIRSTREAM INTERNATIONAL TRAILER 12-VOLT WIRING DIAGRAMS The main harness leaves the 12-volt distribution panel and runs around the roadside wall INSIDE the trailer. In the area of the credenza table and going cross car between the water tanks the harness is under the floor in protective covers.
  • Page 113 AIRSTREAM INTERNATIONAL TRAILER 12 –VOLT EXTERIOR Note: The 7 way wire is spliced to the main harness in the front of the trailer. One of these wires is not spliced onto a wire of the same color. It is the back up wire that is yellow in the cable and black in the harness.
  • Page 114 AIRSTREAM INTERNATIONAL TRAILER International 12-Volt Layout G-11...
  • Page 115 AIRSTREAM INTERNATIONAL TRAILER 12-VOLT INTERIOR Distribution Panel, USA The low voltage distribution panel is located in the MagneTec Series 7300 Series Power Center. Open the brown door to access the panel. International Models See 12-volt circuit assignments on next page.
  • Page 116 AIRSTREAM INTERNATIONAL TRAILER 16 ‘ INTERNATIONAL TRAVEL TRAILER 12-Volt CIRCUIT CHART CIRCUIT 1, 20 AMP. 12 GA. PURPLE CS & RS BEDROOM HALOGEN LIGHTS BATH FAN RADIO 1-BULB COMPARTMENT LIGHT (2) BATHROOM HALOGEN CEILING LTS. CIRCUIT 2, 20 AMP. 12 GA. YELLOW...
  • Page 117 AIRSTREAM INTERNATIONAL TRAILER 19 ‘ INTERNATIONAL TRAVEL TRAILER 12-Volt CIRCUIT CHART CIRCUIT 1, 20 AMP. 12 GA. PURPLE (2) 1-BULB, BED READING LTS. (3) 1-BULB, BEDROOM CEILING LTS. (1) 1-BULB, BEDROOM OVERHEAD LT. BATH FAN (4) 1-BULB BED INDIRECT LTS.
  • Page 118 AIRSTREAM INTERNATIONAL TRAILER 22 FT INTERNATIONAL TRAVEL TRAILER 12-Volt CIRCUIT CHART CIRCUIT 1, 20 AMP. 12 GA. PURPLE CIRCUIT 4, 20 AMP. 12 GA. BROWN DESK AREA SPOT LT. FRONT FANTASTIC FAN BATH FAN TV JACK/BOOSTER RADIO WARDROBE LIGHT 1-BULB SHOWER LIGHT REAR FANTASTIC FAN CIRCUIT 5, 20 AMP.
  • Page 119 AIRSTREAM INTERNATIONAL TRAILER 25’ TRAVEL TRAILER, 12-Volt CIRCUIT CHART CIRCUIT 1, 20 AMP. 12 GA. PURPLE CIRCUIT 3, 20 AMP. 12 GA PINK CURBSIDE COMPARTMENT LIGHT WATER PUMP REAR COMP. LIGHT RANGE HOOD LIGHT C.S. READING LIGHT RANGE HOOD FAN R.S.
  • Page 120 AIRSTREAM INTERNATIONAL TRAILER 12-Volt CIRCUIT CHART 28’ SB INTERNATIONAL TRAVEL TRAILER CIRCUIT 1, 20 AMP. 12 GA. PURPLE CIRCUIT 4, 20 AMP. 12 GA. BROWN BATH HALOGEN READING LIGHT LIVING AREA FANTASTIC FAN (3) BEDROOM INDIRECT HALOGEN BEDROOM FANTASTIC FAN...
  • Page 121 AIRSTREAM INTERNATIONAL TRAILER International Tail light harness 510907-05 G-17...
  • Page 122 AIRSTREAM INTERNATIONAL TRAILER International Harness, Front Clearance Lights 510907-01 G-18...
  • Page 123 AIRSTREAM INTERNATIONAL TRAILER 16 Ft. International Interior Body Harness G-19...
  • Page 124 AIRSTREAM INTERNATIONAL TRAILER 16 Ft. International Interior Ceiling Harness G-20...
  • Page 125 AIRSTREAM INTERNATIONAL TRAILER 19 Ft. International Interior Body Harness G-21...
  • Page 126 AIRSTREAM INTERNATIONAL TRAILER 19 Ft. International Interior Ceiling Harness G-22...
  • Page 127 AIRSTREAM INTERNATIONAL TRAILER 22 Ft. International 511562 Interior Body Harness G-23...
  • Page 128 AIRSTREAM INTERNATIONAL TRAILER 22 Ft. International 511653 Ceiling Harness G-24...
  • Page 129 AIRSTREAM INTERNATIONAL TRAILER 25’ SS Body Harness G-25...
  • Page 130 AIRSTREAM INTERNATIONAL TRAILER 25’ SS Ceiling Harness G-26...
  • Page 131 AIRSTREAM INTERNATIONAL TRAILER 28 Ft Body Harness G-27...
  • Page 132 AIRSTREAM INTERNATIONAL TRAILER 28 Ft. Ceiling Harness G-28...
  • Page 133 AIRSTREAM INTERNATIONAL TRAILER TV ANTENNA Manufacturer: Winegard Company 3000 Kirkwood Street Burlington, Iowa 52601 Phone: 800-843-4741 Raising Antenna to Operating Position Turn elevating crank in "UP" direction until some resistance to turning is noted. Antenna is now in operating position. Check to make sure switch on front TV jack is on.
  • Page 134 AIRSTREAM INTERNATIONAL TRAILER Maintenance Lubrication To lubricate the elevating gear apply a liberal amount of silicone spray lubricant to the elevating gear with the lift in the down position, then run the l up and down a few times to distri bute lubricant over gears.

  • Page 135: Parts Description

    AIRSTREAM INTERNATIONAL TRAILER PARTS DESCRIPTION 1. Antenna Head 2. LM-300 Leveling Mount 3. Boot, Coax Cable 4. Pin, Headed/Grooved 5. Ring, Retaining Snap 6. Spacer, Plastic 7. Grommet, Plastic 8. EG-87 Elevating Gear 9. Tube, Square Elevator 10. Elevating Shaft Assy 11.
  • Page 136 AIRSTREAM INTERNATIONAL TRAILER SATELLITE ANTENNA WIRING (This option is not available on the 16 ft. model.) If you compare the two previous drawings you'll see wiring for a satellite dish antenna is relatively simple. Units have a faceplate with two coax cable hook-ups. It is located on the roadside bedroom wall in the 19 ft.

  • Page 137: Solar Panel Pre-Wire

    The Cat 5 wire plugs into it also. The following drawing is the way Airstream wires the system on factory installed units and is the recommended wiring for use of the pre-wire system.
  • Page 138 AIRSTREAM INTERNATIONAL TRAILER BATHROOM EXHAUST FAN ASSEMBLY 1. Cover Assy w/gaskets 2. Gasket Assy 3. Blower wheel Assy 4. Motor Assy 5. Ring Body Assy 6. Grille Assy 7. Handle Assy 8. Trim Ring Assy Removal and Replacement 1. Working from the outside top of trailer, remove the screws holding the fan protective cap, and remove the cap.

  • Page 139: Monitor Panel

    The monitor system has been calibrated at the factory and should never need another calibration. If you feel the system is not operating correctly, please contact CATCON Products or a local Airstream dealer. The following instructions are provided for qualified service technicians.

  • Page 140: Normal Operation

    AIRSTREAM INTERNATIONAL TRAILER MICROPULSE SYSTEMS MONITOR OPERATION INSTRUCTIONS This example shows the monitor reporting the following: Fresh Water = 7/8 to Full Gray Water 1 = Empty to 5/8 Gray Water 2 = 3/4 Black Water = Empty to 5/8...
  • Page 141 AIRSTREAM INTERNATIONAL TRAILER 110-VOLT ELECTRICAL SYSTEM City Power The 110-volt electrical system provides power to operate the air conditioner, converter and 110-volt receptacles for portable appliances. The power is routed through the 110-volt city power flexible cord to the 110-volt distribution panel inside the power converter door, and then is distributed to each appliance or receptacle.

  • Page 142: Ground Fault Circuit Interrupter (Gfci)

    AIRSTREAM INTERNATIONAL TRAILER GROUND FAULT CIRCUIT INTERRUPTER (GFCI) Many states require trailers which are sold in their state, and which have exterior 110 volt receptacles, to have a ground fault circuit interrupter. Trailers manufactured for sale in these states have type THQL 15 amp GFCI breakers installed on the general circuit, since the exterior breaker is on this circuit.
  • Page 143 AIRSTREAM INTERNATIONAL TRAILER While the GFCI circuit breaker affords a high degree of protection, there is no substitute for the knowledge that electricity can be dangerous when carelessly handled or used without reasonable caution. WARNING : The GFCI circuit breaker provides protection only to the circuit to which it is connected.
  • Page 144 AIRSTREAM INTERNATIONAL TRAILER 28 FT. International 110-Volt Layout G-40...
  • Page 145 AIRSTREAM INTERNATIONAL TRAILER 25 FT. SS International 110-Volt Layout G-41...
  • Page 146 AIRSTREAM INTERNATIONAL TRAILER 22 FT. International 110-Volt Layout G-42...
  • Page 147 AIRSTREAM INTERNATIONAL TRAILER 19 FT. International 110-Volt Layout G-43...
  • Page 148 AIRSTREAM INTERNATIONAL TRAILER 16 FT. International 110-Volt Layout G-44...
  • Page 149 AIRSTREAM INTERNATIONAL TRAILER International 110-Volt Breaker Assignment G-45...

  • Page 150: Air Conditioner

    Note: Review the air conditioning literature supplied in your Owner's Packet before proceeding, The roof air conditioner used on Airstream trailers is one of the most popular on the market today. In your Owner's Packet is a set of literature covering all operating and maintenance instructions. If the literature is misplaced please contact the air conditioner manufacturer or your Airstream dealer for replacement.
  • Page 151 Airstream dealer. The manufacturer also offers a detailed service guide for your furnace. If warranty service is required contact your Airstream dealer or a service location recommended by the furnace manufacturer.
  • Page 152 AIRSTREAM INTERNATIONAL TRAILER RANGE Princess Range Top CCD Model Manufacturer: Seaward Products 3721 Capitol Avenue Whittier, CA. 90601-1732 562-699-7997 Full Oven Manufacturer: Magic Chef 28812 Phillips Street Elkhart, Indiana 46514 219-264-9578 People using gas ranges in their home will find little difference in the operation of the range in a recreation vehicle.

  • Page 153: Operation

    The fan is thermostatically controlled when the switch is on. The fan does increase the cooling efficiency of the refrigerator; therefore Airstream recommends leaving the switch on whenever the patio is not in use. Please note that turning the fan off during hot, humid...

  • Page 154: Water Heater

    AIRSTREAM INTERNATIONAL TRAILER WATER HEATER Manufacturer: Atwood Mobile Products 4750 Hiawatha Drive P.O. Box 1205 Rockford, Illinois 61105 Phone: 815-877-7461 Note: Review the water heater literature supplied in your Owner's Packet before proceeding, CAUTION : Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time (generally two weeks or more).

  • Page 155: High Volume Roof Vent

    AIRSTREAM INTERNATIONAL TRAILER HIGH VOLUME ROOF VENT Manufacturer: FAN-TASTIC VENT CORP. 4349 S. Dort Hwy. Burton, MI 48529 1-313-742-0330 1-800-521-0298 The optional High-volume roof vent system is designed to quickly exhaust stale, hot air and draw in fresh air. It's great to use when the outside temperature really doesn't call for air conditioning, but heat has built up in your coach.

  • Page 156: Specifications

    AIRSTREAM INTERNATIONAL TRAILER SPECIFICATIONS Note: The weight specifications may vary on your production trailer. For the weight specifications of your specific trailer read the weight label (see location information under "Loading" section of this manual) and check the manufacturing tag on the side of your trailer. The Unit Base Weight (UBW) and the Net Carrying Capacity (NCC) is not the same as the Unloaded Vehicle Weight (UVW) and the Cargo Carrying Capacity (CCC) shown on the Trailer Weight Information tag in your vehicle.
  • Page 157 AIRSTREAM INTERNATIONAL TRAILER INDEX Accessories..........B-13 Electrical..........G-1 Air Conditioner........H-1 12 Volt ..........G-1 Alignment.........A-4, D-8, I-2 110 Volt ........C-4, G-37 Antennas........G-29, G-32 Circuit Breakers..G-4, G-11, G-38, G-45 Appliances ..........H-1 Diagrams Axles ..........D-8 12 Volt........G-4 Awning ..........
  • Page 158 Sewer Hose........C-4, F-24 Wiring ........See Electrical Shower ...........E-2 Sink ...........E-2 Smoke Alarm...........E-5 Solar Panel..........G-33 Specifications ........... I-1 Stabilizing..........C-3 Step ...........B-8, D-2 Storage ......... E-4, F-18 Stove ..........H-3 Suspension..........D-10 Airstream International Trailer Owners Manual ©AIRSTREAM INC. 2003...

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