Controller Display Turns On. No Heat In Kiln; Kiln Switch Box ½ Amp Fuses Keep Blowing - Orton Sentry Xpress 4.0 User Manual

a voltmeter probe to the white wire and the other probe to
the orange wire.
Input Test #2 Result: Less than 20 Volts AC
There are two possible reasons: 1) Low voltage at the
wall receptacle; 2) defective transformer. If wall receptacle
voltage is correct, replace the transformer.
Input Test #2 Result: 20 - 24 Volts AC
The transformer is sending correct voltage to the con-
troller. Yet when the INPUT plug was connected to the
controller, voltage was less than 20. This means the control-
ler is draining the voltage and may be defective. Return the
controller for repair or replacement.
Problem: Controller display
turns on. No heat in kiln.
Is the relay making its normal clicking sound?
Test the elements with an ohmmeter:
Element Resistance Test
UNPLUG kiln/disconnect the power. Open the
kiln's switch box. Make sure the wires connecting
the relay to the elements are secure. If connec-
tions are okay, continue to step 2:
Touch the ohmmeter leads to the two element con-
nectors of each element. A no-needle-movement
reading on an analog meter, or OPEN on a digital
meter, indicates a broken element.
If the elements check out okay, replace the relay.
Note: To replace relay, see your kiln's instruction and
service manual.
We know the controller is receiving voltage, because the
display is lit. But the voltage from the transformer may be
too low to power the relays. Perform the "Controller Power
Input Test," page 13. If your controller passes the Input
Test, perform the "Controller Power Output Test":
Controller Power Output Test
Is the controller sending voltage to the relay? Test OUT-
PUT with a voltmeter:
UNPLUG the kiln/disconnect the power. Remove
the 4 screws holding the controller faceplate to the
switch box. Lift faceplate out of box and let the
controller hang on the outside of the box with the
back of the board facing you. Then plug the kiln
back in. Program the controller to fire to 1000°F at
FULL rate in Ramp-Hold mode. Press
Put the voltmeter in DC mode. (It must be in DC
mode when testing OUTPUT voltage.) Touch
probes to the red wire and black wire connections.
Measure voltage when the relay clicks on.
14 Single-Speed/Ramp-Hold
Output Test Result: No voltage at red and black wires
The controller is not sending power to the relay. Return
the controller for repair or replacement.
Output Test Result: 10 - 14 v. at red and black wires
The controller is sending correct power to the relay. Un-
plug kiln/disconnect power. Remove the kiln switch box.
Look for disconnected wires between the controller, relay
and elements. Check the wiring diagram to be sure wires
are connected to the correct terminals. Be sure connections
are tight. If the wiring is okay, replace the relay.
Note: To replace relay, see your kiln's instruction and
service manual.
Problem: Kiln switch box ½
amp fuses keep blowing.
What size fuse are you using? Correct fuse:
AGC ½ A 250V AC
If the fuse is the correct size, perform the following test:
Kiln Switch Box ½ Amp Fuse Power Test
UNPLUG the kiln/disconnect the power. Remove
the 4 screws holding the controller board faceplate
.
to the switch box. Lift faceplate out of box and let
the board hang on the outside of the box with the
back of the board facing you. Disconnect both wire
plugs from the back of the controller. Then plug
the kiln back in. Apply power to kiln. If the ½ amp
fuse blows, replace the transformer. (If the fuse