Advertisement

WOODS
BATTERY CHARGERS
DIALOcharge
MANUALL Y OPERATED MULTI-VOLTAGE LEAD-ACID BATTERY CHARGER
STANDARD UNITS
12V, 24V, 48V
15A, 30A, 60A
Issue : 2.00

Advertisement

Table of Contents
loading

Summary of Contents for Woods Dialocharge D1230

  • Page 1 WOODS BATTERY CHARGERS DIALOcharge MANUALL Y OPERATED MULTI-VOLTAGE LEAD-ACID BATTERY CHARGER STANDARD UNITS 12V, 24V, 48V 15A, 30A, 60A Issue : 2.00...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS: TABLE OF CONTENTS: 3 : INTRODUCTION 4 : SPECIFICATIONS - 12V UNITS 5 : SPECIFICATIONS - 24V UNITS 6 : SPECIFICATIONS - 48V UNITS 7 : PREPARATIONS 8 : OPERATIONS 9 : PORTABLE GENERATOR SETS 10 : FASCIA INDENTIFICATION 11 : PARTS LIST 12 : COMPONENT IDENTIFICATION 18 : UPGRADES &...
  • Page 3: Introduction

    INTRODUCTION: INTRODUCTION: The WOODS DIALOcharge is a sophisticated electronic manually operated charger for most types of batteries. It employs a primary phase-shift controlled triac to precisely supply charging voltages and currents during the recharge cycle. The DIALOcharge successfully recovers deeply discharged batteries.
  • Page 4: Specifications 12V Units

    SPECIFICATIONS 12V UNITS: SPECIFICATIONS 12V UNITS: 12Volt DIALOcharge units 12V units D1230 D1260 Nominal Battery Voltage 12V dc 12V dc Maximum Output 30A dc 60A dc Current (Amps ave) Total Bat tery Capacity 60Ah ~ 40 0Ah 100Ah ~ 80 0Ah (recommended range) Maximum Output Voltage 17.5V dc...
  • Page 5: Specifications 24V Units

    SPECIFICATIONS 24V UNITS: SPECIFICATIONS 24V UNITS: 24Volt 48Volt DIALOcharge units 24V units D2415 D2430 D2460 Nominal Batt ery Voltage 24V dc 24 V dc 24V dc Maximum Output 15A dc 30 A dc 60A dc Current (Amps ave) Total Battery Capacity 30 Ah ~ 2 00Ah 60Ah ~ 400Ah 1 00Ah ~ 800Ah...
  • Page 6: Specifications 48V Units

    SPECIFICATIONS 48V UNITS: SPECIFICATIONS 48V UNITS: 48Volt DIALOcharge units 48V units D4815 D4830 Nominal Battery Voltage 48V dc 48V dc Maximum Output 15A dc 30A dc Current (Amps ave) Total Bat tery Capacity 30Ah ~ 20 0Ah 6 0Ah ~ 400Ah (recommended range) Maximum Output Voltage 70V dc...
  • Page 7: Preparations

    PREPARATIONS: PREPARATIONS: PRIORITY: Before using you new WOODS DIALOc harge, ensu re that you have the foll owing items; the DIALOcharge unit main s AC 3 pin cable RED and BLACK battery cables with alligator clamps If any of the ab ove items are missing from the original packaging, c ontact your supplier.
  • Page 8: Operations

    OPERATIONS: OPERATIONS: OPERATING THE DIALOcharge: Both the voltage and the current of the DIALOc harge are controlled s imultaneous ly with a single knob, providing an infinite s elec tion between the MINimum and MAXimum range. This is acheived by an analogue t riac-driven, phase shitfing duty cycle c ontrol of the MAINS ac input to the transformer.
  • Page 9: Portable Generator Sets

    In all cases, power has been supplied by portable generators (“Gen-sets”) of less than 5kVA rating . Almost all of the damaged chargers have been Woods “Dialomatic” types, since these are the style mos t likely to be used with s mall gen-sets.
  • Page 10: Fascia Indentification

    FASCIA INDENTIFICATION: FASCIA INDENTIFICATION: DualMeter : D isplays DualMeter Switch : both battery volts and Read s AMPS by the charging amps . default. Press the switc h t o read VOLTS. Model Number Power Controller : Slowly rotat e from MIN to MAX to inc rease t he power output.
  • Page 11: Parts List

    PARTS LIST: PARTS LIST:...
  • Page 12: Component Identification

    COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: MODEL PART # TRANSFORMER D1230 30A15750 D2415 30A15750 D4815 2 off - 30A15750 MODEL PART # TRANSFORMER D1230 30S15750 D2415 30S15750 MODEL PART # TRANSFORMER D1260 30S151500 D2430 30D151500 D2460 2 off - 30D151500 D4830 2 off - 30D151500...
  • Page 13 COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: MODEL PART # CONTROLLER D1230 41D1230 D1260 41D1260 D2415 41D2415 D2430 41D2430 D2460 41D2460 D4815 41D4815 D4830 41D4830 MODEL PART # SWITCHPOT ASS’Y 79D200 MODEL PART # DUALMETER D1230 64D1230 D1260 64D1260 D2415 64D2415 D2430 64D2430 D2460 64D2460 D4815...
  • Page 14 COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: MODEL PART # RECTIFIER D1230 403510 D2415 403510 D2430 403510 D2460 403510 D4815 403510 D4830 403510 MODEL PART # RECTIFIER D1260 401280 MODEL PART # SHUNT D1230 36Z050 D1260 36Z100 D2415 36Z025 D2430 36Z050 D2460 36Z100 D4815 36Z025 D4830...
  • Page 15 COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: MODEL TYPE TEMPERATURE SENSOR Heatsink 50°C NO 100°C NC TRANSFORMER 43505 431005 RATING PART # CIRCUIT BREAKER 2 Amps 52M02 4 Amps 52M04 6 Amps 52M06 10 Amps 52M10 16 Amps 52M16 20 Amps 52M20 32 Amps 52M32 63 Amps 52M63...
  • Page 16 COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: TYPE PART # OUTPUT TERMINALS 30Amp 344R BLACK 344B TYPE PART # OUTPUT TERMINALS 60Amp 34490.1 BLACK 34490.4 MODEL PART # OUTPUT CABLE CLAMPS D1230 36D030 D1260 36D060 D2415 36D015 D2430 36D030 D2460 36D060 D4815 36D015 D4830 36D030...
  • Page 17 COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION: TYPE PART # 120mm COOLING FAN all CHARGERS 40mm 12Vdc 90124.12 24Vdc 90124.24 110Vac 90124.1 240Vac 90124 25mm 240vAC 90125 MODEL PART # 120mm FAN GRILLE 90120G MODEL PART # KNOB 79K2...
  • Page 18: Upgrades & Supplements

    UPGRADES & SUPPLEMENTS: UPGRADES & SUPPLEMENTS: As future product developments are made, supplements may be included in this section to keep your information up to date.
  • Page 19: Warranty Certificate

    SECTION F: Note: If no fault is found in t he WOODS Battery Charger, servicing is covered by warranty - but th e ret urn freight c ost will be at the owners’ expens e.
  • Page 20: Contact

    CONTACT: CONTACT: WOODS BATTERY CHARGERS Pty Ltd 7 Woodford Place, Thornton, 23 22 P.O. Box 11 8, Th ornton, 2322 Phone : +61 2 49 66 2811 Facsimile: +61 2 49 66 2911 email: s ales @woodsbatterychargers.c om website: www.woodsbatterychargers.com...

Table of Contents