MARUTI SUZUKI ZEN-Classic Owner's Manual
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MARUTI SUZUKI ZEN-Classic Owner's Manual

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843-63B-72F-D

TABLE OF CONTENTS

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SERVICE NETWORK
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Summary of Contents for MARUTI SUZUKI ZEN-Classic

  • Page 1: Table Of Contents

    843-63B-72F-D TABLE OF CONTENTS MAINTENANCE SERVICE RECORD WARRANTY POLICY BEFORE DRIVING STEERING COLUMN CONTROLS INSTRUMENT PANEL OTHER CONTROLS AND EQUIPMENT OPERATING YOUR VEHICLE DRIVING TIPS AND SAFE DRIVING INSPECTION AND MAINTENANCE EMERGENCY SERVICE BODY WORK CARE GENERAL INFORMATION SPECIFICATIONS SERVICE NETWORK...
  • Page 2 8 PAGES MARUTI 800, ESTEEM, ZEN (CARBURETTOR)
  • Page 3 843-63B-72F-D FOREWORD IMPORTANT This manual is an essential part of your MARUTI UDYOG LIMITED believes in WARNING/CAUTION/NOTE vehicle and should be kept with the vehicle conservation and protection of Earth’s Please read this manual and follow its at all times. Please read this manual natural resources.
  • Page 4 843-63B-72F-D MODIFICATION WARNING INFORMATION ON EMISSION w w w w w WARNING w w w w w CAUTION modify this vehicle. Maruti recommends that maintenance Modification could adversely affect on your vehicle be performed by safety, handling, performance, or Maruti Authorised Dealer/Service durability contravene Station.

  • Page 5: Maintenance Service Record

    MAINTENANCE SERVICE RECORD 843-63B-72F-D MAINTENANCE SERVICE RECORD BATTERY DATE OF MODEL CHASSIS NO. ENGINE NO. MILEAGE DELIVERY MAKE SR. NO/BATCH CODE ______________________________________________________________________________ OWNER'S NAME & ADDRESS ______________________________________________________________________________ ________________ TEL. NO. ADDRESS/STAMP OF SELLING DEALER SELLING DEALER CODE SHOWROOM IMPORTANT INFORMATION TO CUSTOMER Dear Customer For any assistance with regard to our product, please WORKSHOP...
  • Page 6 MAINTENANCE SERVICE RECORD 843-63B-72F-D DATE OF KIND OF MILEAGE DESCRIPTION OF JOB NAME OF SERVICING JOB CARD MECHANIC’S SERVICE SERVICE DEALER/MASS SIGNATURE F..free Service P..Paid Service W..Warranty. A..Accident...

  • Page 7: Warranty Policy

    WARRANTY POLICY 843-63B-72F-D WARRANTY POLICY Maruti Udyog Limited (hereinafter called “Maruti”), warrants that each (4) Limitation: new Maruti vehicle distributed in India by Maruti and sold by an This warranty shall not apply to: authorised Maruti dealer will be free, under normal use and service, (a) normal maintenance service required other than the three free from any defects in material and workmanship at the time of services, including without limitation, oil and fluid changes,...
  • Page 8 WARRANTY POLICY 843-63B-72F-D (k) any vehicle which has been used for purposes other than (a) make certain that the warranty registration/PDI card was what it was designed for. completed at the time of delivery of the vehicle; (l) any damage or deterioration caused by industrial pollution (b) have performed, at his own expenses, by an Maruti and bird droppings.

  • Page 9: Before Driving

    BEFORE DRIVING 72F-74E BEFORE DRIVING Fuel Recommendation ..................3-1 Keys ........................3-2 Door Locks ......................3-3 Windows ....................... 3-5 Mirrors ........................3-7 Front Seat Adjustment ..................3-8 Adjustable Head Restraints (if equipped) ............. 3-9 Seat Belts ......................3-9...

  • Page 10: Fuel Recommendation

    BEFORE DRIVING 72F-74E FUEL RECOMMENDATION Petrol/Methanol Blends Blends of unleaded petrol and methanol (wood alcohol) are also commercially available in some areas. DO NOT USE fuels containing more than 5% methanol under any circumstances. Fuel system damage or vehicle performance problems resulting from the use of such fuels are not the responsibility of MARUTI and may not be covered under Warranty.

  • Page 11: Keys

    BEFORE DRIVING 72F-74E KEYS w w w w w CAUTION The fuel tank has an air space to allow for fuel expansion in hot weather. If you continue to add fuel after the filler nozzle has automatically shut off or an initial blowback occurs, the air chamber will become full.

  • Page 12: Door Locks

    BEFORE DRIVING 72F-74E DOOR LOCKS 72F-03-002E 70F-01-006E 70F-01-007 To lock a front door from outside the If the red mark is visible on the rear side Child-Proof Locks (if equipped) vehicle: of the door lock lever, the door is unlocked. As illustrated, a child-proof lock is provided a) Insert the key fully and turn the top of for both rear doors.
  • Page 13 BEFORE DRIVING 72F-74E Central door locking system (if equipped) You can lock and unlock all the side doors simultaneously by using the key in the driver’s door lock. You can also lock or unlock all the side doors by moving the driver’s door lock lever rearward or forward.

  • Page 14: Windows

    BEFORE DRIVING 72F-74E WINDOWS 70F-01-010 72F-03-009E 72F-03-010E Raise or lower the door windows by turning Electric window controls (if equipped) The driver’s window has an “auto-down” and The driver’s door has switches 2 & 3 to the handle located on the door panel. “auto-up”...
  • Page 15 BEFORE DRIVING 72F-74E w w w w w CAUTION Since the electric windows consumes a large amount of electricity, the same should not be used excessively with engine in “OFF” condition. w w w w w WARNING Be sure there are no hands or other obstructions in the path of the driver’s window when you activate the “auto- up”...

  • Page 16: Mirrors

    BEFORE DRIVING 72F-74E MIRRORS 70F-01-012E 70F-01-013 72F-03-006E Day-Night Rearview Mirror (if equipped) Outside Rearview Mirrors w w w w w WARNING To adjust the interior rearview mirror, set the Adjust the outside rearview mirrors (with the • Always adjust the mirror with the selector tab to the day position, then move help of control lever, if equipped) so you selector set to the day position.

  • Page 17: Front Seat Adjustment

    BEFORE DRIVING 72F-74E FRONT SEAT ADJUSTMENT w w w w w WARNING Never attempt to adjust the driver’s seat or seatback while driving. The seat seatback could move unexpectedly, causing loss of control. Make sure that the driver’s seat and seatback are properly adjusted before you start driving.

  • Page 18: Adjustable Head Restraints (If Equipped)

    BEFORE DRIVING 72F-74E ADJUSTABLE HEAD RESTRAINTS SEAT BELTS (if equipped) 70F-01-019 70F-01-020 70F-01-021 There are two height positions for the head w w w w w WARNING w w w w w WARNING restraints. To raise the head restraint, pull •...
  • Page 19 BEFORE DRIVING 72F-74E 70F-01-022E 70F-01-023E 70F-01-024E To reduce the risk of sliding under the belt To unfasten the belt, press the release To Adjust the Belt during a collision, position the lap portion of button on the buckle catch. • Automatic retracting type the belt across your lap as low on your hips Pull the shoulder portion of the belt as possible and adjust the belt to a snug...
  • Page 20 BEFORE DRIVING 72F-74E w w w w w WARNING w w w w w WARNING w w w w w WARNING Be sure to inspect all seat belt as tightly as is comfortable to damage. Seat belts should be assemblies after any collision. Any provide the protection for which replaced if webbing becomes frayed, seat belt assembly which was in use...

  • Page 21: Steering Column Controls

    STEERING COLUMN CONTROLS 72F-74E STEERING COLUMN CONTROLS Ignition Switch ....................4-1 Lighting/Turn Signal Control Lever ..............4-2 Hazard Warning Switch..................4-4 Windscreen Wiper and Washer Lever ............4-4 Horn ........................4-5 Electric Power Steering (if equipped) ............4-5...

  • Page 22: Ignition Switch

    STEERING COLUMN CONTROLS 72F-74E IGNITION SWITCH 70F-02-001E 70F-02-002 70F-02-003E The ignition switch has the following four LOCK w w w w w WARNING positions: This is the normal parking position. It is the To avoid possible injury, do not only position in which the key can be w w w w w WARNING operate controls by reaching through removed.

  • Page 23: Lighting/Turn Signal Control Lever

    STEERING COLUMN CONTROLS 72F-74E LIGHTING/TURN SIGNAL CONTROL LEVER w w w w w CAUTION Accessories such as the radio can operate, • Do not use the starter motor for but the engine is off. more than five seconds at a time. If the engine does not start;...
  • Page 24 STEERING COLUMN CONTROLS 72F-74E Lane Change Signal Some times, such as when changing lanes, the steering wheel is not turned far enough to cancel the turn signal. For convenience, you can flash the turn signal by moving the lever part way and holding it there. The lever will return to its normal position when you release it.

  • Page 25: Hazard Warning Switch

    STEERING COLUMN CONTROLS 72F-74E WINDSCREEN WIPER AND HAZARD WARNING SWITCH WASHER LEVER Windscreen Washer To spray windscreen washer fluid, pull the lever toward you. The windscreen wipers will automatically turn on at low speed if they are not already on and the “INT” position is equipped.

  • Page 26: Horn

    STEERING COLUMN CONTROLS 72F-74E HORN ELECTRIC POWER STEERING (if equipped) w w w w w CAUTION To help prevent damage to the windscreen wiper and washer system components, you should take the following precautions: • Do not continue to hold in the lever when there is no windscreen washer fluid being sprayed or the washer motor can be damaged.

  • Page 27: Instrument Panel

    INSTRUMENT PANEL 72F-74E INSTRUMENT PANEL Warning and Indicator Lights ................5-3 Speedometer/Odometer/Tripmeter (if equipped) ........... 5-5 Fuel Gauge ......................5-6 Temperature Gauge .................... 5-6 Choke Knob ......................5-7 Rear Window Wiper/Washer Switch (if equipped) ........5-7 Rear Window Defroster Switch (if equipped) ..........5-8 Ashtray ........................
  • Page 28 INSTRUMENT PANEL 72F-74E 1. Instrument cluster 2. Ignition switch 3. Lighting switch/Turn signal and dimmer switch 4. Windscreen wiper and washer switch 5. Hazard warning switch 6. Rear window wiper/washer switch (if equipped) 7. Heater control panel 8. Cigarette lighter (if equipped) 9.
  • Page 29 INSTRUMENT PANEL 72F-74E TYPE-1 1 Speedometer 2 Odometer 3 Trip meter (if equipped) 4 Trip meter reset knob 72F-05-016 5 Fuel gauge TYPE-2 6 Temperature gauge 7 Warning and indicator lights 72F-05-017...

  • Page 30: Warning And Indicator Lights

    INSTRUMENT PANEL 72F-74E WARNING AND INDICATOR LIGHTS 3) If you determine that it is safe, drive carefully at low speed to the nearest dealer for repairs. 4) Have the vehicle towed to the nearest dealer for repairs. 70F-07-070 70F-07-070 w w w w w WARNING Brake fluid level warning light Parking brake indicator light If any of the following conditions...
  • Page 31 INSTRUMENT PANEL 72F-74E 70F-03-008E 70F-03-009 70F-03-011 Charging Light Turn Signal Indicators w w w w w CAUTION This light comes on when the ignition switch When you turn on the left or right turn • If you operate the engine with this is turned on, and goes out when the engine signals, the corresponding green arrow on light on, severe engine damage can...

  • Page 32: Speedometer/Odometer/Tripmeter (If Equipped)

    INSTRUMENT PANEL 72F-74E SPEEDOMETER/ODOMETER/ TRIPMETER (if equipped) 70F-03-012 72F-05-018E 72F-05-019E 1 Speedometer Main Beam (High Beam) Indicator Light w w w w w CAUTION 2 Odometer This indicator comes on when headlight Keep track of your odometer reading 3 Trip meter main beams (high beams) are turned on.

  • Page 33: Fuel Gauge

    INSTRUMENT PANEL 72F-74E FUEL GAUGE TEMPERATURE GAUGE 72F-05-020E 72F-05-021E 72F-05-022E When the ignition switch is on, this gauge This gauge gives an approximate indication indicates the engine coolant temperature. of the amount of fuel in the fuel tank as shown in figure. “F” stands for full and “E” Under normal driving conditions, the stands for empty.

  • Page 34: Choke Knob

    INSTRUMENT PANEL 72F-74E CHOKE KNOB REAR WINDOW WIPER/WASHER SWITCH (if equipped) 72F-05-023E 70F-03-017 70F-03-020E This is used for starting the engine when With the ignition switch in the “ON” position, it is cold (see page 7-2). push the wiper switch to turn on the rear wiper.

  • Page 35: Rear Window Defroster Switch (If Equipped)

    INSTRUMENT PANEL 72F-74E REAR WINDOW DEFROSTER ASHTRAY GLOVE BOX SWITCH (if equipped) 70F-03-022 70F-03-025E 72F-05-003 When the rear window is misted, push this To remove the front panel ashtray for To open the glove box, pull the latch lever. switch to clear the window. An indicator light cleaning, push down on the metal plate, and To close it, push the lid until it latches will be lit when the defroster is on.

  • Page 36: Cigarette Lighter (If Equipped)

    INSTRUMENT PANEL 72F-74E CIGARETTE LIGHTER (if equipped) FOG LIGHT SWITCH (if equipped) 70F-03-024 70F-03-023E To use the cigarette lighter, push it all tha The fog light comes on when the fog light way into the receptacle and release it. It will switch is pushed in with the head light automatically heat up and will pop out to switch turned to the second position.

  • Page 37: Heating System (If Equipped)

    INSTRUMENT PANEL 72F-74E HEATING SYSTEM (if equipped) The heating system provides heating, demisting, and ventilation. a. Windscreen defroster b. Side defroster c. Side outlet d. Center outlet e. Floor outlet 72F-05-004 70F-03-028E 5-10...

  • Page 38: System Operating Instructions

    INSTRUMENT PANEL 72F-74E SYSTEM OPERATING INSTRUCTIONS DEFROST 6 : Temperature- Description of Controls Function selector 1: This selector is used controlled air comes out of the to select one of the functions described windscreen defroster outlets and 70F-03-033 below: the side defroster outlets. VENTILATION 2: Temperature- Air Intake Lever 7: This lever is used to controlled air comes out of the...
  • Page 39 INSTRUMENT PANEL 72F-74E 72F-05-006 72F-05-007 72F-05-008 Forced Ventilation Normal Heating (Using outside air) Quick Heating (Using recirculated air) The lever settings are the same as for Move the function selector to “HEAT”, the The lever settings are the same as for natural ventilation except you move the fan air intake lever to “FRESH AIR”, the normal heating except you move the air...
  • Page 40 INSTRUMENT PANEL 72F-74E 72F-05-009 72F-05-010 72F-05-011 Cool Face/Warm Feet Defrosting/Warm Feet Defrosting Move the function selector to “BI-LEVEL”, Move the function selector to “DEFROST & Move the function selector to “DEFROST”, the air intake lever to “FRESH AIR”, the HEAT”, the air intake lever to “FRESH AIR”, the air intake lever to “FRESH AIR”, the temperature control lever to the desired the temperature control lever to the desired...

  • Page 41: Air Conditioning System (If Equipped)

    INSTRUMENT PANEL 72F-74E AIR CONDITIONING SYSTEM SYSTEM OPERATING INSTRUCTIONS (if equipped) 70F-03-034 72F-05-012 The air conditioning system can be used to During operation of the air conditioner, you Normal Cooling (using outside air) provide cooling and dehumidifying, as may notice slight changes in engine speed. push in the A/C button, move the function described below.
  • Page 42 INSTRUMENT PANEL 72F-74E 72F-05-013 72F-05-014 Quick Cooling (Using recirculated air) Dehumidifying The lever settings are the same as for Push in the A/C button, move the function normal cooling except you move the air selector to the desired function position, the intake lever to “RECIRCULATED AIR”.

  • Page 43: Other Controls And Equipment

    OTHER CONTROLS AND EQUIPMENT 72F-74E OTHER CONTROLS AND EQUIPMENT Parking Brake Lever ..................6-1 Pedals ........................6-2 Gear Lever ......................6-3 Fuel Filler Cap ....................6-3 Folding Rear Seats .................... 6-5 Sun Visor ......................6-6 Interior Light Switch ..................6-6 Assist Grips ......................

  • Page 44: Parking Brake Lever

    OTHER CONTROLS AND EQUIPMENT 72F-74E PARKING BRAKE LEVER w w w w w WARNING • Never drive your vehicle with the parking brake on: rear brake effectiveness can be reduced from over heating, brake life may be shortened, or permanent brake damage may result.

  • Page 45: Pedals

    OTHER CONTROLS AND EQUIPMENT 72F-74E PEDALS 70F-04-003E 70F-04-004E Clutch Pedal 1 1 1 1 1 Brake Pedal 2 2 2 2 2 w w w w w WARNING (for manual transmission) Your MARUTI vehicle is equipped with front Do not “ride” the brakes by applying The clutch pedal is used to disengage the disc brakes and rear drum brakes.

  • Page 46: Gear Lever

    OTHER CONTROLS AND EQUIPMENT 72F-74E GEAR LEVER FUEL FILLER CAP 70F-04-005E 72F-06-001E 70F-01-001 The gear change pattern is shown in the The fuel filler cap is located on the left rear illustration. For details on how to use the side of the vehicle. The fuel filler lid can be transmission, refer USING...
  • Page 47 OTHER CONTROLS AND EQUIPMENT 72F-74E 72F-06-002 72F-06-003E • To remove - turn the cap counterclock- w w w w w WARNING w w w w w CAUTION wise. Turn the cap slowly to allow any Petrol is extremely flammable. Do not If you need to replace the fuel cap, residual pressure to escape.

  • Page 48: Folding Rear Seats

    OTHER CONTROLS AND EQUIPMENT 72F-74E FOLDING REAR SEAT w w w w w WARNING Luggage or other cargo should be stowed in the luggage compartment with the rear seat in an upright position, whenever possible. If you need to carry cargo in the passenger compartment with the rear seat back folded forward, be sure to secure the cargo or it may be thrown about,...

  • Page 49: Sun Visor

    OTHER CONTROLS AND EQUIPMENT 72F-74E SUN VISOR INTERIOR LIGHT SWITCH 70F-04-011 70F-04-012 70F-04-013 The sun visors can be pulled down to block This light switch has three positions which glare coming through the wind screen, or function as described below: they can be unhooked and turned to the 1 The light comes on and stays on side to block glare coming through the side...

  • Page 50: Assist Grips

    OTHER CONTROLS AND EQUIPMENT 72F-74E ASSIST GRIPS BONNET 70F-04-015 72F-06-004 72F-06-005 Assist grips are provided for passenger To open the bonnet: 2) Push the under-bonnet release lever convenience. sideways with your finger, as shown in 1) Pull the bonnet release handle located the illustration.

  • Page 51: Tyre Changing Tools

    OTHER CONTROLS AND EQUIPMENT 72F-74E TYRE CHANGING TOOLS 70F-04-019 70F-04-020 70F-04-022 3) Continue to lift up the bonnet until it is The jack, wheel wrench and jack handle are w w w w w WARNING high enough to support with the prop stowed in the luggage compartment behind The jack should be used only to rod.

  • Page 52: Luggage Compartment Cover (If Equipped)

    OTHER CONTROLS AND EQUIPMENT 72F-74E LUGGAGE COMPARTMENT COVER (if equipped) 70F-04-023 Luggage or other cargo placed in the luggage compartment are hidden from view by a luggage compartment cover. w w w w w WARNING Do not carry items on top of the luggage compartment cover, even if they are small and light.

  • Page 53: Operating Your Vehicle

    OPERATING YOUR VEHICLE 72F-74E OPERATING YOUR VEHICLE Exhaust Gas Warning ..................7-1 Daily Inspection Checklist ................7-1 Starting the Engine .................... 7-2 Using the Transmission ..................7-2 Braking ........................7-5 Running-in ......................7-6 Catalytic Converter (if equipped) ..............7-6 Improving Fuel Economy ................. 7-7 Trailer Towing .....................

  • Page 54: Exhaust Gas Warning

    OPERATING YOUR VEHICLE 72F-74E EXHAUST GAS WARNING DAILY INSPECTION CHECKLIST w w w w w WARNING with the engine running, make sure the air intake lever is set to “FRESH AIR” and the fan is at high speed. • Avoid operating the vehicle with the hatchback open.

  • Page 55: Starting The Engine

    OPERATING YOUR VEHICLE 72F-74E STARTING THE ENGINE USING THE TRANSMISSION Before starting the engine: Starting a Cold Engine 1) Make sure the parking brake is applied Engine which is started after 6 hours should fully. be treated as cold engine. 2) Manual Transmission - Shift into “N”...
  • Page 56 OPERATING YOUR VEHICLE 72F-74E vehicle is completely stationary. L (Low 1) Use this position to provide maximum power R (Reverse) when climbing steep hills or driving through Use this position to reverse the vehicle. deep snow or mud, or to provide maximum Make sure that the vehicle is completely engine braking when going down steep hills.
  • Page 57 OPERATING YOUR VEHICLE 72F-74E following chart shows the recommended w w w w w CAUTION speed range in each gear. • To help avoid clutch damage, do not use the clutch pedal as a footrest Min speed Max. speed while driving or use the clutch to First –...

  • Page 58: Braking

    OPERATING YOUR VEHICLE 72F-74E BRAKING The distance needed to bring any vehicle Servo assisted brakes w w w w w WARNING to a halt increases with the speed of the Your vehicle has servo assisted brakes Even without reserve power in the vehicle.

  • Page 59: Running-In

    OPERATING YOUR VEHICLE 72F-74E CATALYTIC CONVERTER RUNNING-IN (if equipped) w w w w w CAUTION w w w w w CAUTION To minimize the possibility of catalyst The future performance and reliability or other vehicle damage: of the engine depends on the care •...

  • Page 60: Improving Fuel Economy

    OPERATING YOUR VEHICLE 72F-74E IMPROVING FUEL ECONOMY The following instructions will help you Keep the air cleaner clean: improve fuel economy. A dirty air cleaner will cause the carburation system to supply too much fuel to the Avoid excessive idling: engine for the amount of air being supplied.

  • Page 61: Driving Tips And Safe Driving

    DRIVING TIPS AND SAFE DRIVING 72F-74E DRIVING TIPS AND SAFE DRIVING High Speed Driving ................... 8-1 Driving on Hills ....................8-1 Driving on Slippery Roads ................8-2 Do’s and Don’ts for Safe Driving ..............8-3...

  • Page 62: High Speed Driving

    DRIVING TIPS AND SAFE DRIVING 72F-74E HIGH-SPEED DRIVING DRIVING ON HILLS When driving at a high-speed, pay attention • When climbing steep hills, the car may to the following: begin to slow down and show a lack of power. If this happens, you should •...

  • Page 63: Driving On Slippery Roads

    DRIVING TIPS AND SAFE DRIVING 72F-74E DRIVING ON SLIPPERY ROADS Under wet road conditions you should drive Remove your foot from the accelerator w w w w w WARNING at a lower speed than on dry roads due to while changing gear. •...

  • Page 64: Do's And Don'ts For Safe Driving

    DRIVING TIPS AND SAFE DRIVING 72F-74E DO’S AND DON’TS FOR SAFE DRIVING Exercise care in handling your vehicle. Be conscious of not only your own safety but also the safety of others on the road, and thus enjoy the best and most comfortable driving experience.
  • Page 65 DRIVING TIPS AND SAFE DRIVING 72F-74E 72F-08-004 72F-08-006 4. Don’t start quickly, for it is dangerous 2. Always follow other vehicles at a safe and wastes fuel. distance in order to prevent a rear-end collision, should the car ahead make a sudden stop.
  • Page 66 DRIVING TIPS AND SAFE DRIVING 72F-74E 72F-08-007 72F-08-008 72F-08-009 3. Turn ON the turn signal at least 30 4. Before entering a corner, decelerate to meters before making a turn or changing a safe speed. Don’t apply brakes during the lane so as not to be hit from behind. cornering, or a cornering skid may occur.
  • Page 67 DRIVING TIPS AND SAFE DRIVING 72F-74E 72F-08-012 72F-08-013 2. Don’t handbraking unless 3. When driving on a downhill, try not to unavoidable. It causes the car to skid apply the brake but use the engine and a rearend collision occur. It is brake effectively.
  • Page 68 DRIVING TIPS AND SAFE DRIVING 72F-74E 72F-08-014 72F-08-015 72F-08-016 4. Avoid reckless high speed driving and try 5. The higher the speed, the narrower the to drive at a safe speed suitable for the driver’s visual range becomes. In such road conditions while maintaining a a state, it is difficult to anticipate any constant speed.
  • Page 69 DRIVING TIPS AND SAFE DRIVING 72F-74E 72F-08-018 72F-08-019 72F-08-020 Long distance driving 2. Take rest at certain intervals to prevent Night time driving 1. Be sure to perform safety checks before an accident which may occur when you 1. Drive more slowly at night than in the starting a trip.
  • Page 70 DRIVING TIPS AND SAFE DRIVING 72F-74E MARGIN FOR SAFETY It is important to allow yourself a margin for safety during driving so that you can cope with erroneous or unexpected driving of other drivers. For that, observe the following. • Drive at a safe speed.

  • Page 71: Inspection And Maintenance

    INSPECTION AND MAINTENANCE 72F-74E INSPECTION AND MAINTENANCE Tool Kit ........................9-2 Periodic Maintenance Schedule ................. 9-2 Water Pump Belt ....................9-7 Engine Oil and Filter .................... 9-8 Gear Oil ....................... 9-12 Automatic Transmission Fluid ................9-13 Engine Coolant ....................9-14 Windscreen Washer Fluid .................
  • Page 72 INSPECTION AND MAINTENANCE 72F-74E w w w w w WARNING w w w w w WARNING You should take extreme care when • Do not allow smoking, sparks, or working on your vehicle to prevent flames around gasoline or the accidental injury.

  • Page 73: Tool Kit

    INSPECTION AND MAINTENANCE 72F-74E TOOL KIT PERIODIC MAINTENANCE SCHEDULE The following table shows when regular maintenance on your vehicle is required. This table shows in kilometres and months when inspections, adjustments, lubrication and other services should be performed. w w w w w WARNING Maruti recommends that maintenance on your Maruti vehicle be performed by Maruti Authorised Dealer/Service...
  • Page 74 INSPECTION AND MAINTENANCE 72F-74E A..Adjust. I..Inspect and correct or replace if necessary. T..Tighten to specified torque. C..Clean. R..Replace or change. O..Rotate L..Lubricate. Note: This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals respectively.
  • Page 75 INSPECTION AND MAINTENANCE 72F-74E Preventive maintenance Service at cost INTERVAL : km (x 1000) Free Inspection m (months) 12 m Maintenance Service Operation FUEL 1. Air cleaner Paved-road Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent replacement if dust condition is severe. 2.
  • Page 76 INSPECTION AND MAINTENANCE 72F-74E Preventive maintenance Service at cost INTERVAL : km (x 1000) Free Inspection m (months) 12 m Maintenance Service Operation WHEEL 1. Tyres (air pressure, abnormal wear, crack) ROTATION Inspect & Rotate every 5,000 km. 2. Wheels (damage) 3.
  • Page 77 INSPECTION AND MAINTENANCE 72F-74E Preventive maintenance Service at cost INTERVAL : km (x 1000) Free Inspection m (months) 12 m Maintenance Service Operation AIR CONDITIONER (if equipped) 1. Check belt tension 2. Check Receiver Drier bubbles. 3. Tighten compressor mounting bolts 4.

  • Page 78: Water Pump Belt

    INSPECTION AND MAINTENANCE 72F-74E WATER PUMP BELT w w w w w WARNING • All maintenance should be carried out with the ignition switch in the “OFF” position and the car parked securely on the level ground unless otherwise specified. •...

  • Page 79: Engine Oil And Filter

    INSPECTION AND MAINTENANCE 72F-74E ENGINE OIL AND FILTER 70F-07-004E 70F-07-005 Specified oil Oil Level Check Be sure that the engine oil you use comes It is important to keep the engine oil at the under the API classification of SF, SG or correct level for proper lubrication of your SH.
  • Page 80 INSPECTION AND MAINTENANCE 72F-74E 70F-07-006E 70F-07-007E 70F-07-008E oil level indication is near the lower limit, Refilling Changing Engine Oil and Filter add enough oil to raise the level to the Remove the oil filler cap and pour oil slowly Drain the engine oil while the engine is still upper limit.
  • Page 81 INSPECTION AND MAINTENANCE 72F-74E w w w w w WARNING New and used oil can be hazardous. Children and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Continuous contact with used engine oil has been found to cause (skin) cancer in laboratory animals.
  • Page 82 INSPECTION AND MAINTENANCE 72F-74E w w w w w CAUTION w w w w w CAUTION Oil leaks from around the oil filter or To prevent oil leakage, make sure that drain plug indicate incorrect the oil filter is tight, but do not installation or gasket damage.

  • Page 83: Gear Oil

    INSPECTION AND MAINTENANCE 72F-74E GEAR OIL w w w w w WARNING After driving vehicle, transmission oil temperature may be high enough to burn you. Wait until the oil filler plug is cool enough to touch with your bare hands before inspecting transmission oil.

  • Page 84: Automatic Transmission Fluid

    INSPECTION AND MAINTENANCE 72F-74E AUTOMATIC TRANSMISSION FLUID Specified Fluid Use an automatic transmission fluid ® ® equivalent to DEXRON -IIE or DEXRON III. Fluid Level Check w w w w w CAUTION Driving with too much or too little fluid can damage the transmission. You must check the fluid level with the automatic transmission fluid at normal 70F-07-014E...

  • Page 85: Engine Coolant

    INSPECTION AND MAINTENANCE 72F-74E ENGINE COOLANT 5) Add just enough specified fluid through Adding Coolant the dipstick hole to fill the transmission If the Coolant level is below the “LOW” to the proper level. It takes only 0.35 mark, more coolant should be added. litres to raise the level from “LOW HOT”...
  • Page 86 INSPECTION AND MAINTENANCE 72F-74E 70F-07-017 70F-07-019E 70F-07-016E Coolant Replacement 3) Loosen the drain plug attached to the w w w w w WARNING If your radiator has a drain plug as shown, lower part of the radiator and drain the It is dangerous to remove the radiator perform this job as follows.

  • Page 87: Windscreen Washer Fluid

    INSPECTION AND MAINTENANCE 72F-74E WINDSCREEN WASHER FLUID AIR CLEANER 72F-09-002 72F-09-003 72F-09-004 Check that there is washer fluid in the tank. If the air cleaner is clogged with dust, there w w w w w CAUTION Refill it if necessary. Use a good quality will be greater intake resistance, resulting in windscreen washer fluid, diluted with water decreased power output and increased fuel...

  • Page 88: Spark Plugs

    INSPECTION AND MAINTENANCE 72F-74E SPARK PLUGS 70F-07-025E 70F-07-026E 72F-09-005E You should inspect spark plugs periodically w w w w w CAUTION w w w w w CAUTION carbon deposits. When carbon When replacing spark plugs, you accumulates on a spark plug, a strong spark •...

  • Page 89: Brakes

    INSPECTION AND MAINTENANCE 72F-74E BRAKES w w w w w WARNING • Do not use any fluid other than SAE J1703 or DOT-3 brake fluid. Do not use reclaimed fluid or fluid that has been stored open containers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir.
  • Page 90 INSPECTION AND MAINTENANCE 72F-74E NOTE: When measuring the distance between the brake pedal and floor wall, be sure not to include floor covering measurement. w w w w w WARNING If you experience any of the following problems with your vehicle’s brake system, have the vehicle inspected immediately by your MARUTI dealer.

  • Page 91: Steering

    INSPECTION AND MAINTENANCE 72F-74E STEERING CLUTCH PEDAL 70F-07-033 70F-07-034 Check the play of the steering wheel by Measure the clutch pedal play by moving gently turning it from left to right and the clutch pedal with your hand and measuring the distance that it moves before measuring the distance it moves until you you feel slight resistance.

  • Page 92: Tyres

    INSPECTION AND MAINTENANCE 72F-74E TYRES w w w w w WARNING • Air pressures should be checked when the tyres are cold or you may get inaccurate readings. • Check the inflation pressure from time to time while inflating the tyre gradually, until specified...
  • Page 93 INSPECTION AND MAINTENANCE 72F-74E w w w w w WARNING w w w w w WARNING Replacing the wheels and tyres Hitting curbs and running over rocks equipped on your vehicle with certain can damage tyres and affect wheel combinations of aftermarket wheels alignment.
  • Page 94 INSPECTION AND MAINTENANCE 72F-74E 70F-04-020 70F-04-022 70F-07-039E Changing Wheels 5) Install the new wheel and replace the To change a wheel, use the following wheel nuts with their cone shaped end procedure: facing the wheel. Tighten each nut snugly by hand until the wheel is 1) Remove the jack , tools and spare wheel securely seated on the hub.

  • Page 95: Battery

    INSPECTION AND MAINTENANCE 72F-74E BATTERY FUSES w w w w w WARNING To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions in the EMERGENCY SERVICE section of this manual if it is necessary to jump start your vehicle.
  • Page 96 INSPECTION AND MAINTENANCE 72F-74E PRIMARY INDIVIDUAL FUSES FUSES CIGAR/RADIO, I.G. COIL/METER, WIPER/WASHER, REAR DEF, TURN/BACK, HEATER,RDTR FAN. HEAD-R, HEAD-L, STOP/DOME, HAZARD/HORN, REGISTRATION, TAIL R-L 72F-09-007 Main Fuses Fuse Box w w w w w WARNING The main fuses are located in the engine The fuse fox is located under the driver’s compartment.
  • Page 97 INSPECTION AND MAINTENANCE 72F-74E 70F-07-044E 70F-07-045E 70F-07-046E NOTE: w w w w w WARNING Make sure that the fuse box always carries Always be sure to replace a blown three spare fuses 5A, 15A and 30A. fuse with a fuse of the correct amperage.

  • Page 98: Bulb Replacement

    INSPECTION AND MAINTENANCE 72F-74E BULB REPLACEMENT w w w w w CAUTION Frequent replacement of a bulb indicates the need for an inspection of the electrical system. This should be carried out by your MARUTI dealer. 70F-07-048 70F-07-049 Interior Light Headlights Pull down the lens by using a plain screw Open the bonnet.
  • Page 99 To install the holder, push described below: TYPE-2 (Zen-Classic) the holder in and turn it clockwise. Trust this job to your authorized MARUTI dealer. Two types (small oval and round) of bulb are used for these lights.
  • Page 100 Undo the two screws that secure the Undo the two screws and remove the lens. housing and remove the housing by sliding in the direction of the white arrow in the TYPE-2 (Zen-Classic) illustration. Trust this job to your authorized MARUTI dealer.
  • Page 101 INSPECTION AND MAINTENANCE 72F-74E 72F-09-010E 70F-07-056 70F-07-057 Registration plate light Rear fog light (if equipped) Undo the two screws and remove the light Detach the light housing by removing the housing. nuts and remove the lens by undoing the screws. 9-30...

  • Page 102: Wiper Blades

    INSPECTION AND MAINTENANCE 72F-74E WIPER BLADES 70F-07-058 70F-07-059 High mount stop lamp (if equipped) If the wiper blades become brittle or NOTE: damaged, or make streaks when wiping, Some wiper blades may be different from Open the hatch back. Remove the lower replace the wiper blades.
  • Page 103 INSPECTION AND MAINTENANCE 72F-74E 70F-07-060 72F-09-008 For windshield wipers: 2. Squeeze lock lever (A) towards wiper 1. Hold the wiper arm away from the arms (B) and remove the wiper frame window. from the arm as shown. 9-32...
  • Page 104 72F-74E MEMO...

  • Page 105: Emergency Service

    EMERGENCY SERVICE 72F-74E EMERGENCY SERVICE Jacking Instructions ..................10-1 Jump Starting Instructions ................10-2 Towing ........................ 10-4 Emergency Remedies ..................10-4...

  • Page 106: Jacking Instructions

    EMERGENCY SERVICE 72F-74E JACKING INSTRUCTIONS 70F-04-020 70F-04-022 70F-08-001 1) Park the vehicle securely on hard level w w w w w CAUTION w w w w w WARNING ground. 2) Choke the front and rear wheel Do not put the jack head on to the •...

  • Page 107: Jump Starting Instructions

    EMERGENCY SERVICE 72F-74E JUMP STARTING INSTRUCTIONS w w w w w WARNING • Never attempt to jump start your vehicle if the battery appears to be frozen. Batteries in this condition may explode or rupture if jump starting is attempted. •...
  • Page 108 EMERGENCY SERVICE 72F-74E 3) Make jump lead connections as follows: w w w w w WARNING a) Connect one end of the first jump • To avoid harm to yourself or lead to the positive (+) terminal of the damage to your vehicle or battery, flat battery.

  • Page 109: Towing

    EMERGENCY SERVICE 72F-74E TOWING EMERGENCY REMEDIES If you need to have your vehicle towed, If the Starter Does Not Operate: If the Engine Overheats contact a professional service. 1) Try turning the ignition switch to the The engine could overheat temporarily under “START”...
  • Page 110 EMERGENCY SERVICE 72F-74E WARNING TRIANGLE If the temperature indication does not come down to within the normal, acceptable range: 1) Turn off the engine and check that the water pump belt and pulleys are not damaged or slipping. If any abnormality is found, correct it.

  • Page 111: Body Work Care

    BODY WORK CARE 72F-74E BODY WORK CARE Corrosion Prevention ..................11-1 Vehicle Cleaning ....................11-2...
  • Page 112 BODY WORK CARE 72F-74E CORROSION PREVENTION It is important to take good care of your accelerated rate of corrosion to parts of Remove these types of deposits as quickly vehicle to protect it from corrosion. the vehicle which are not well ventilated as possible.
  • Page 113 BODY WORK CARE 72F-74E VEHICLE CLEANING Store your vehicle in a dry, well- cleaner for tougher stains. If you use a w w w w w WARNING ventilated area. fabric cleaner, carefully follow When cleaning the interior or exterior Do not park your vehicle in a damp, poorly manufacturer’s instructions and precautions.
  • Page 114 BODY WORK CARE 72F-74E Cleaning the Exterior When washing the vehicle, follow the 4) Once the dirt has been completely instructions below: removed, rinse off the detergent with w w w w w CAUTION running water. 1) Flush the underside of body and wheel 5) After rinsing, wipe off the vehicle body It is important that your vehicle be housings with pressurized water to...

  • Page 115: General Information

    GENERAL INFORMATION 72F-74E GENERAL INFORMATION Vehicle Identification ..................12-1...
  • Page 116 GENERAL INFORMATION 72F-74E VEHICLE IDENTIFICATION 70F-10-001 70F-10-002 Chassis Serial Number Engine Serial Number The chassis and/or engine serial numbers The engine serial number is stamped on the are used to register the vehicle. They are cylinder block as shown in the illustration also used to assist your dealer when and also on the identification plate.

  • Page 117: Specifications

    SPECIFICATIONS 72F-74E SPECIFICATIONS...
  • Page 118 SPECIFICATIONS 72F-74E NOTE: Specifications are subject to change without notice. M/T : Manual Transmission A/T : Automatic Transmission DIMENSIONS UNIT:mm Overall length 3 495 Overall width 1 495 Overall height 1 405 Wheelbase 2 335 Tread front 1 335 rear 1 305 Ground clearance MASS (WEIGHT)
  • Page 119 SPECIFICATIONS 72F-74E ENGINE Type Four-stroke cycle, water cooled (SOHC) Number of cylinders Bore 72.0 mm Stroke 61.0 mm Piston displacement 993 cm Compression ratio 8.8:1 ELECTRICAL ±1 Ignition timing B.T.D.C. at 800 r/min Standard spark plug NGK – BP5EY, MICO – W8DC, CHAMPION – N10YC Battery 38B20R (28AH/5HR) Fuses...
  • Page 120 SPECIFICATIONS 72F-74E WHEEL AND SUSPENSION Tyre size, front and rear 145/80R12 Tyre pressures front/rear 1.7 kg/cm Suspension type front strut rear Coil spring STEERING 0 ± 1 mm Toe-in CAPACITIES Coolant M/T..4.0 L (Including reservoir tank) A/T..3.8 L Fuel tank 35 L Engine oil 3.3 L (Replacement with Oil Filter)
  • Page 121 This Owner's manual & service booklet applies to the following models produced by MARUTI UDYOG LIMITED ZEN-LX,VX,VXi,AX ZEN-CLASSIC...

This manual is also suitable for:

Zen-lxZen-vxZen-vxiZen-ax

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