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NUMBERS OF THIS TOP SIDE
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial griddles are not intended for household use.
The Owner's Guide provides specific operating instructions for your model. Use the Top Side™ Cooker
only as instructed in this Service Guide.
CONTENTS:
SECTION I: INTRODUCTION
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
COOKING HEAD SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CONDITIONING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOKING HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . .2
DIGITAL TIMER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CLEANING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A. KEATING COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. COOKING SHEET CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C. COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Keep this manual for training new personnel.
p a r t # 0 376 2 1
Users Manual
TOP SIDE™ COOKER
SERIES 2005
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL
™
COOKER
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLING A COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . .5
HANDLING COOKING SHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
LEVELING OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REMOVAL OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TROUBLE-SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TROUBLE-SHOOTING THE THERMOSTAT . . . . . . . . . . . . . . . . . .7
SECTION VI: PARTS LIST
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .8
TOP-SIDE™ AUTO-LIFT COOKING HEAD . . . . . . . . . . . . . . . . . . .10
TOP-SIDE™ AUTO-LIFT ACTUATOR MICROSWITCH . . . . . . . . .11
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
POWER SUPPLY BOX AUTO-LIFT HEAD . . . . . . . . . . . . . . . .13-14
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
1-800-KEATING
www.keatingofchicago.com
t o p S i d e C o o k e r 2 0 0 5
0 4 / 1 1
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Related Manuals for Keating Of Chicago 2005
Summary of Contents for Keating Of Chicago 2005
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Page 1: Table Of Contents
Users Manual TOP SIDE™ COOKER SERIES 2005 READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE. RECORD THE MODEL AND SERIAL NUMBERS OF THIS TOP SIDE IN THE SPACES PROVIDED. IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. - Page 2 This manual must be kept in a prominent, easily reachable location near the Top-Side Cooker NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. WARNING Do not store flammable liquids near this or any other appliance.
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Page 3: General
Locking mechanism for micro-level STANDARD ACCESSORIES Proprietary USDA and UL listed polymer cooking sheets (1) NOTE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. COOKING HEAD SPECIFICATIONS Each Top-Side cooking head is designed to be connected to a 208, 220 or 240 volt single phase line. -
Page 4: Conditioning The Griddle
ELECTRICAL CONNECTION Each Keating Top-Side ™ Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), three wire with ground electrical cord. Each cooking head is rated 4000W, 18 amps, single phase at 220 Volts and is designed to be connected to its own 208- 240V single phase electrical supply. -
Page 5: Shutdown
Programming To program the timers, the unit must be in the idle mode. Press and hold the set button for approximately two seconds. The display will show “SEt”. Press T1, T2 or T3 for the cook time to be programmed. The display will show the current setting for that cook time. -
Page 6: Section Iv: Maintenance
Do not hack, chop or hit the surface. You will dent the steel plate under the trivalent chrome. It is even possible to hack two nicks close together and actually tear the MIRACLEAN ® surface as the chromium will not stretch. -
Page 7: Installing A Cooking Sheet
INSTALLING A COOKING SEET 1. Raise Top-Side ™ Cooking head completely. 2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet on the griddle plate with 20'' (508mm) dimension front to back. 3. Lower the Top-Side ™ Cooker head onto the cooking sheet, ensuring that the sheet is centered under the head, the front edge of the sheet is even with the front edge of the head, and the sides of the sheet... -
Page 8: Section V: Service Diagnosis
V SERVICE DIAGNOSIS A properly adjusted Keating Top-Side load, will cycle “ON” approximately every 5 minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. A. Trouble-Shooting The following diagnosis is only to be used as a guide to qualified service personnel. -
Page 9: Troubleshooting The Thermostat
TROUBLESHOOTING THE THERMOSTAT Temperature reading is incorrect, showing a sensor error, LOAD LED is switching at the wrong temperature. Temperature reading is decreasing, but actual temperature is increasing. For troubleshooting the thermocouple, use the chart below Top-Side ™ Cooker Probe Chart (Part # 016671) 25.00 20.00 15.00... -
Page 10: Ordering Parts
Cooker should be in place at all times. If plates are damaged or lost, replace them immediately. MANUAL LIFT TOP-SIDE ™ COOKER Figure 6-1 Corresponds with parts list on page 8 To control box 15, 18 MICRO LEVELER effective 2005... -
Page 11: Top-Side Tm Manual Cooking Head (Exploded View)
TOP-SIDE ™ COOKING HEAD – MANUAL & AUTO-LIFT Figure 6-1 ITEM DESCRIPTION THERMOSTAT TEMPERATURE PROBE KIT COOKING HEAD (COMPLETE) STOP CLEVIS PIN, S/S SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) SWIVEL BRACKET SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S COOKING SHEET MOUNTING CLIP COVER (FOR TSC WITH MICRO LEVELER) COOKING SHEET (SINGLE SHEET) COOKING SHEET (PACKAGE OF 12) -
Page 12: Top-Side™ Auto-Lift Cooking Head
AUTO-LIFT TOP-SIDE ™ COOKER Figure 6-2 ITEM DESCRIPTION TOP-SIDE COOKER WELD. AUTO NEW ARM AUTO TOP SIDE A0-2 ACTUATOR MTG. ACTUATOR AUTO TOPSIDE COOKER 24V TOP-SIDE CONDUIT SUPPORT TOP-SIDE COOKER LIFT ARM ROD TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL PANEL "... -
Page 13: Top-Side™ Auto-Lift Actuator Microswitch
INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT AUTO-LIFT TOP-SIDE™ ACTUATOR Figure 6-3 1. Remove the limit switch black plastic cover on the actuator. 2. Turn on the power on unit and push the T1, T2 or T3 button on the timer. The actuator will extend the stroke and lower head. -
Page 14: Top-Side Tm Cooking Head Parts List
™ COOKER CONTROL PANEL Figure 6-4 ITEM DESCRIPTION THERMOSTAT THERMOSTAT REPLACEMENT KIT FOR PRE 2005 MODELS HI-LIMIT CONTROL HI-LIMIT MOUNTING BRACKET CONTACTOR, 50A, 3 POLE ROCKER SWITCH, LIGHTED, ON/OFF INSTRUCTION PLATE ON/OFF SWITCH PLATE INDICATING LIGHT, ELEMENT ON, RED 250V... -
Page 15: Power Supply Box Auto-Lift Head
TOP-SIDE ™ COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS WITH DIGITAL TIMER - 120VAC SUPPLY Figure 6-5 ITEM DESCRIPTION TRANSFORMER STEPDOWN 24VAC 75VA RELAY DPDT 24VAC RECTIFIER 24VDC CIRCUIT BREAKER 3A 1 POLE 250V CORD POWER 6’ WIRING DIAGRAM QTY. PART NUMBER 056037... - Page 16 TOP-SIDE ™ COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS WITH DIGITAL TIMER - 240VAC SUPPLY Figure 6-6 ITEM DESCRIPTION TRANSFORMER STEPDOWN 24VAC 75VA RELAY DPDT 24VAC RECTIFIER 24VDC CIRCUIT BREAKER 3A 1 POLE 250V CORD POWER 9’ 220V WIRING DIAGRAM PART QTY.
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Page 17: Wiring Diagrams
VII WIRING DIAGRAM TOP-SIDE ™ COOKER MANUAL LIFT WIRING DIAGRAM Figure 6-7 LIGHTED ROCKER LIGHTED ROCKER ON/OFF SWITCH ON/OFF SWITCH GREEN LIGHT GREEN LIGHT ON TOP ON BOTTOM NOTE: ANGLED TERMINALS OF SWITCH ARE ALWAYS TOWARD CONTROL PANEL BOTTOM. - Page 18 TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM FOR GAS GRIDDLE Figure 6-8...
- Page 19 TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 208 - 240VOLT Figure 6-9...
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Page 20: Wiring Diagrams
TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 480VOLT Figure 6-10... -
Page 22: Service Information
SERIAL NUMBER: ________________________________________ REMARKS: ______________________________________________ I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ____________________________________________________________________________________ DATE: __________________________ “Serving Those Who Serve The Very Best” SERVICE INFORMATION KEATING OF CHICAGO, INC. www.keatingofchicago.com KEATING LIMITED WARRANTY CARD FRYER TOP-SIDE COOKER FILTER SYSTEM...