Crankcases; Disassembly - Triumph Tiger Service Manual

6 CRANKSHAFT/RODS/PISTONS
29. Refit the clevis pin the the rear brake pedal/master
cylinder push rod and retain with a new clip. Refit
the return spring.
1
1. Clevis Pin
2. Clevis Pin Retaining Clip
3. Return Spring
4. Brake Pedal Pivot Bolt
30. Refill the engine with correct specification oil as
detailed in the lubrication section.
31. Refill the cooling system as described in the cooling
section.
32. Refit the airbox and fuel tank as described in the fuel
system section.
33. Refit all bodywork previously removed.
34. Refit the battery and connect positive (red) lead
first.
35. Refit the seats.
36. Support the motorcycle and remove the paddock
stand. Park the motorcycle on the side stand.
3? Allow the swinging arm to hang free, and set the
chain adjustment as described in the rear
suspension/final drive section.
38. Tighten the eccentric adjuster clamp bolts to 35 Nm.
6.10
CRANKCASES
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CAUTION: The upper and lower
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crankcases are mach.ined as a matched
set and must never be assembled to non-matching
halves. Doing so will cause seizure of the engine.
Before the crankcase halves can be separated, the
engine must be removed from the frame and the
following items must also be removed .
1. Sump.
2. Engine covers
3. Alternator.
4. Starter motor.
5. Crankshaft position sensor.
Disassembly
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CAUTION: Failure to follow the correct
~
screw release sequence may result in
permanent crankcase damage.
1. Working on the upper crankcase bolts first, release
the bolts in the sequence shown below.
gals
Upper Crankcase Bolt Release Sequence
2. Invert the engine to give access to the lower
crankcase bolts.
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