Benefon VEGA TGP-60-EU Service Manual

Benefon VEGA TGP-60-EU Service Manual

Benefon vega tgp-60-eu

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SERVICE MANUAL
BENEFON VEGA
TGP-60-EU
GP_60UGB.TOC
Product: TGP-60-EU (Vega) /
15.1.1999
1

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Table of Contents
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Summary of Contents for Benefon VEGA TGP-60-EU

  • Page 1 Product: TGP-60-EU (Vega) / 15.1.1999 SERVICE MANUAL BENEFON VEGA TGP-60-EU GP_60UGB.TOC...
  • Page 2: Table Of Contents

    Product: TGP-60-EU (Vega) / 15.1.1999 TGP-60-EU 1.0 PRODUCT FEATURE DESCRIPTION ..... 1 - 1 1.1 Network standard ........1 - 1 1.2 Physical dimensions .
  • Page 3 Product: TGP-60-EU (Vega) / 15.1.1999 4.2.4 Troubleshooting ........4 - 3 4.2.5 Remote control of measurement equipment .
  • Page 4 Product: TGP-60-EU (Vega) / 15.1.1999 5.4.6 Antenna and antenna connector ..... . .5 - 23 5.4.7 Parts list OY1800 ........5 - 24 5.5 MECHANICS .
  • Page 5: Product Feature Description

    1.1 Network standard GSM 900 phase 1 class 4 handportable (2W) with supporting Full Rate speech coding. Additionally Benefon Vega supports some phase 2 features. No data services are supported. 1.2 Physical dimensions Maximum dimensions without antenna are 56 x 145 x 23. Volume of the phone 159 cc.
  • Page 6: Clock Functions

    65 hours with 850 mAh battery, but it’s heavily subject to GSM network configuration. With 1600 mAh battery talk time is approximately 6.4 hours and maximum idle time is 120 hours. 1.10 Other functions Benefon Vega offers five different ringing tones, also some other melody options. 2GP_60GB...
  • Page 7: Accessories

    - complete car installation kit (holder with charger, optional external antenna, hands free and an optional separate handset) - desktop charger for the phone and one reserve battery pack 1.12 Manufacturer BENEFON OY P.O. Box 84 (Meriniitynkatu 11) FIN 24101 SALO...
  • Page 8: Product Family

    Product: TGP-60-EU (Vega) / 15.1.1999 1.13 PRODUCT FAMILY - BENEFON VEGA HANDPORTABLE TGP-60-EU - MAINS CHARGER CMA-60-230 - CIGARETTE LIGHTER CHARGER CCS 60-12 - DESKTOP CHARGER CTA-60 - LIGHT HOLDER KDC-60 - PORTABLE HANDS FREE EHD-60 - HANDS FREE CAR KIT This kit includes a charging holder KDS-60, carbox UDH-60, loudspeaker and microphone for hands free function, car radio mute and external alert facility.
  • Page 9: Desktop Charger

    Product: TGP-60-EU (Vega) / 15.1.1999 Mains Charger Cigarette Lighter Charger Desktop Charger 2GP_60GB...
  • Page 10 Product: TGP-60-EU (Vega) / 15.1.1999 2GP_60GB...
  • Page 11 Product: TGP-60-EU (Vega) / 15.1.1999 Complete car installation kit (holder with charger, optional external antenna, hands free and an optional separate handset) 2GP_60GB...
  • Page 12 Product: TGP-60-EU (Vega) / 15.1.1999 2GP_60GB...
  • Page 13 Product: TGP-60-EU (Vega) / 15.1.1999 BeneWin BeneWin 2GP_60GB...
  • Page 14: Owner's Manual

    Product: TGP-65-EU (io) / 25.01.1999 2.0 OWNER’S MANUAL 1USER_GB...
  • Page 15: Car Kit

    Car Kit. Caution: The Car Kit should be installed by Benefon authorized installer only. An end user should never attemp to install the Car Kit alone without any professional assistance. The professional installers have the required tools and knowledge to install the Car Kit properly and safely.
  • Page 16: External Handset Hds-50

    Product: TGP-60-EU / 15.1.1999 lead to the frame of the car with a short wire. 3.0.5 External Handset HDS-50 Install the external handset the same way as you installed the phone holder. 3.0.6 Car Box UDH-60 Place the car box out of sight inside the dashboard of the car or to another suitable place.
  • Page 17 Product: TGP-60-EU / 15.1.1999 A Diagram of Connections KDS-60 How to install a cable to a car box. HDS-50 Installation base to KDS-60 Microphone Installation open base UDH-60 Hf Speaker fuse Car Radio Mute Vbatt, +12V External Alert Name Colour Car Radio Mute (active low) Blue Hf Speaker...
  • Page 18: Local Service Mode

    4.1 SERVICE EQUIPMENT 4.1.1 General The Benefon Vega has a special service operation mode for testing and tuning. In this mode, all commands are sent via the serial communications bus to the phone. The keypad of the phone cannot be used.
  • Page 19: Power Source

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.1.3 Power source The service adapter has an external power supply input. This is connected to the V- CHG pin on phone’s base connector. There is no current regulation or charge control circuitry between external power supply and phone battery (except a fuse inside the service adapter).
  • Page 20: Gserv

    15.1.1999 4.2 GSERV 4.2.1 General GSERV is a PC utility program for controlling Benefon GSM phones in the service mode. GSERV allows the user to check the functionality of mobile hardware blocks and also features tuning procedures if re-tuning of the mobile is necessary, such as after replacement of a component on the RF module.
  • Page 21: Remote Control Of Measurement Equipment

    Our resources are limited, and we can only support some of the large number of GSM tester brands and models. So, if you think you could use this feature, contact the Benefon After Sales department to check if your tester is supported. Other requirements: - Your GSM tester must have a serial or GPIB remote control capability.
  • Page 22: Service Mode Commands

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.3 SERVICE MODE COMMANDS 4.3.1 Local mode Phone is restarted in Local mode. 4.3.2 GSM mode Phone is restarted in normal operation mode. 4.3.3 Service You can test the functionality of mobile blocks one by one. On the RF board you can: - switch TX and RX on and off - change channel...
  • Page 23: Memory And Settings

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.3.5 Memory and settings These functions include some options to control the contents of EEPROM: - activate/deactivate EEPROM tuning values - overwrite all user settings - overwrite phone code. 4.3.6 Keyboard You can send keystrokes to the phone and monitor its display on the computer screen.
  • Page 24: Tuning Instructions

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.4 TUNING INSTRUCTIONS 4.4.1 General This is only a short overview of the tuning procedures. Please follow the more spe- cific instructions in your service software. 4.4.2 Base frequency This is the initial TCXO frequency correction value. A GSM mobile must adjust the base frequency according to the frequency synchronisation burst of the base station whenever it can hear one.
  • Page 25: Rx Rssi

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.4.3.1 Tuning Connect the GSM tester to the phone and select item "Tuning-TX power" from the menu. First adjust the minimum power level to the specified value and then the max- imum power level. Now two pairs of power control/output power values are known.
  • Page 26: Contrast

    Product: TGP-60-EU (Vega) / Local Service Mode 15.1.1999 4.4.6 Contrast Select item "Tuning-Contrast" from the menu. Adjust contrast to the preferred value and store. 4.4.7 Enable/Disable tuning values A flag on EEPROM indicates if the tuning has been performed properly. If the tuning values are not activated, phone uses default values.
  • Page 27: Technical Description

    Product: TGP-60-EU 15.1.1999 5.0 TECHNICAL DESCRIPTION 5.0.1 Block diagram of the product See the Baseband block and a block diagram of radio module. 5.0.2 A technical explanation Vega phone has two main Printed Circuit Boards, PCS’s. The one is for radio fre- quency functions above 300 kHz and the other is for the baseband functions below the 300 kHz limit.
  • Page 28: Charging

    Product: TGP-60-EU 15.1.1999 5.1 Charging Charger gives constant current controlled by CHGCONT pin on the base connector. Current can be controlled within the range of <100 mA to 1 A. Maximum voltage is below 8 volts. When charger is connected, the CPU measures the battery voltage and selects a suitable charging current.
  • Page 29: Logic/Audio Module

    Product: TGP-60-EU (Vega) / OA1800 15.1.1999 5.3 Logic/audio module OA1800 Main functions of the GSM phone are composed with Siemens HiGold chipset. It operates on 3 V power source. Baseband board is hereafter often referred as OA board. RX: The amplified differential baseband signal is fed to the receive path input of Gaim.
  • Page 30: Audio Controls

    Product: TGP-60-EU (Vega) / OA1800 15.1.1999 5.3.1 Audio Controls 5.3.1.1 Main circuits and chips GAIM (PMB 2905) GOLD-SP (PMB 2707) Control /7& 3V/5V System Interface Card conv. RF Control 16 Bit uC (80C166 clock Disp. 3,&& module GOLD-uC (PMB 2706) Keyb.
  • Page 31: Connectors

    Product: TGP-60-EU (Vega) / OA1800 15.1.1999 controls. DSP includes two separate digital signal processors, fullrate speech cod- ing, channel coding, data decryption and chiper key generation according to A52 algorithm. CPU is 16 bit processor with a 2 megabyte memory address space. From this address space a RAM circuit uses 128*8 kbits and flash PROM uses 1*8 Mbits.
  • Page 32 Product: TGP-60-EU (Vega) / OA1800 15.1.1999 RF / baseband module connector pins: Name Explanation RX I RX I Offset compensation SYGCCL 3 wire buss clock SYGCDT 3 wire buss data RFON RF regulators on/off control 13MHz clock frequency tuning TX Q TX Q TX I TX I...
  • Page 33 Product: TGP-60-EU (Vega) / OA1800 15.1.1999 DAI interface connector (audio Type Approval test): Name SCLK UR1IN1 Test connector (flash + PIC programming): Pin name Explanation TP201 CLK (PIC) TP202 Data (PIC) TP200 13V (PIC) TP203 5V (PIC) TP204 GND (PIC, flash) TP208 V_PROG (flash) TP209...
  • Page 34: Parts List Oa1800

    Product: TGP-60-EU (Vega) / 15.1.1999 5.3.3 Parts list OA1800 CODE PART DESCRIPT. VALUE MANUF. TYPE AB0036 A500 Lithium battery 3V 39mAh Rayovac BR 1225SR2-B OO0522 A601 Matrix display module Vcc 3.3V Alps ?????? CG0223 C100 SMD capasitor X7R 22nF +80/-20% Murata CG0223 C101...
  • Page 35 Product: TGP-60-EU (Vega) / 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE CG0332 C313 SMD capasitor X7R 3.3nF ñ10% Murata CH0105 C314 SMD capasitor 1uF/-20/+80%/16V TaiyoYuden EMK212 F105Z00T CG0103 C315 SMD capasitor X7R 10nF ñ10% Murata CG0103 C316 SMD capasitor X7R 10nF ñ10% Murata CG0330...
  • Page 36 Product: TGP-60-EU (Vega) / 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE DLG190 D611 SMD led green 20mcd/20mA Citizen CL-190G DLG190 D612 SMD led green 20mcd/20mA Citizen CL-190G DLG190 D613 SMD led green 20mcd/20mA Citizen CL-190G DLG190 D614 SMD led green 20mcd/20mA Citizen CL-190G...
  • Page 37 Product: TGP-60-EU (Vega) / 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE RG0103 R203 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0103 R204 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0000 R205 SMD resistor 0 ohm RG0101 R209 SMD resistor 100R 5% 0.063W Kamaya RMC1/16S RG0101...
  • Page 38 Product: TGP-60-EU (Vega) / 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE RG0103 R518 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0000 R519 SMD resistor 0 ohm RG0104 R521 SMD resistor 100k 5% 0.063W Kamaya RMC1/16S RG0474 R522 SMD resistor 470k 5% 0.063W Kamaya RMC1/16S RG0334...
  • Page 39 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 40 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 41 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 42 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 43 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 44 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 45 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 46 Product: TGP-60-EU (Vega) / 15.1.1999 4a1800gb...
  • Page 47: Rf-Module

    Product: TGP-60-EU (Vega) / OY1800-RF 15.1.1999 5.4 RF-module OY1800-RF 5.4.1 General The RF-Module is based on Siemens RF-chipset, which consists of GSM receiver circuit PMB 2405, modulator / TX circuit PMB2240 and synthesizer PMB2307. The final power amplifier is Hitachi PF0145. Radio module is powered by four 3.0 / 3.3 V linear regulators, which provide separate power supply for PLL syyntesizer and VCO, modulator and TX-parts, other RF-parts as AGC-amplifier and LNA etc.
  • Page 48: Receiver

    Product: TGP-60-EU (Vega) / OY1800-RF 15.1.1999 5.4.2 Receiver The incoming RX signal from duplex-filter X546 is first amplified in LNA amlifier of PMB 2405, then filtered in X460 and then fed to the first mixer via matching and balun network L460, L461, C453, L470, L471, and C470 - C473. In first mixer the received signal is down converted to the first IF which is 246 MHz and filtered in band-pass filter X480.
  • Page 49 Product: TGP-60-EU (Vega) / OY1800-RF 15.1.1999 5.4.6 Antenna and antenna connector The antenna signal from / to duplex-filter is fed to the antenna connector via 50 ohm coaxial cable. The antenna connector which also functions as external antenna connection is SMA-type. 4y1800gb...
  • Page 50 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 5.4.7 Parts list OY1800 OY1800 CODE PART DESCRIPT. VALUE MANUF. TYPE CU3475 C101 SMD tantal 4.7uF/10V 20% TAJA475M010R CU3475 C102 SMD tantal 4.7uF/10V 20% TAJA475M010R CU5106 C103 SMD tantal 10uF/6V 10% KEMET T494A106K006AS CU5106 C104 SMD tantal 10uF/6V 10%...
  • Page 51 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE CG0680 C246 SMD capasitor NPO 68pF ñ5% Murata CG0159 C248 SMD capasitor NPO 1.5pF ñ0,25pF Murata CG0102 C250 SMD capasitor X7R 1nF ñ10% Murata CH0105 C251 SMD capasitor 1uF/-20/+80%/16V TaiyoYuden EMK212 F105Z00T...
  • Page 52 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE CG0399 C472 SMD capasitor NPO 3.9pF ñ0,25pF Murata CG0399 C473 SMD capasitor NPO 3.9pF ñ0,25pF Murata CG0102 C480 SMD capasitor X7R 1nF ñ10% Murata CG0102 C481 SMD capasitor X7R 1nF ñ10% Murata CG0229...
  • Page 53 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE LC3183 L461 SMD inductor 18n -+2% PANA- ELJRE18NGF2 SONIC LC3123 L470 SMD inductor 12n -+2% PANA- ELJRE12NGF2 SONIC LC3123 L471 SMD inductor 12n -+2% PANA- ELJRE12NGF2 SONIC LC3563 L480 SMD inductor 56nH +-2%...
  • Page 54 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE RG1512 R300 SMD resistor 5k1 1% 0.063W ???????? RG0332 R301 SMD resistor 3k3 5% 0.063W Kamaya RMC1/16S RG0103 R303 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0102 R310 SMD resistor 1k0 5% 0.063W Kamaya...
  • Page 55 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 CODE PART DESCRIPT. VALUE MANUF. TYPE RG0103 R545 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0472 R546 SMD resistor 4k7 5% 0.063W Kamaya RMC1/16S RG0103 R547 SMD resistor 10k 5% 0.063W Kamaya RMC1/16S RG0101 R548 SMD resistor 100R 5% 0.063W...
  • Page 56 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 The Top Side Layout PY1800A3 4y1800gb...
  • Page 57 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 The Bottom Side Layout PY1800A3 4y1800gb...
  • Page 58 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 4y1800gb...
  • Page 59 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 4y1800gb...
  • Page 60 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 4y1800gb...
  • Page 61 Product: TGP-60-EU (Vega) / OY1800 15.1.1999 4y1800gb...
  • Page 62 Product: TGP-60-EU (Vega) / 15.1.1999 MECHANICS 7GP_60GB...

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