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• 11x17
• Body - 50 lbs brilliant white offset or equivalent
• Cover - on pre-printed two tone "Swash" stock.
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• This file may contain several manual which differ only by their covers.
See the part number at the bottom of the cover page. .
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Operator's Manuals
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Table of Contents
Troubleshooting
Related Manuals for Simplicity Stallion Series
Summary of Contents for Simplicity Stallion Series
- Page 1 Print Vendor How to use this file Operator’s Manuals Instructions Paper Size: • 11x17 • Body - 50 lbs brilliant white offset or equivalent • Cover - on pre-printed two tone “Swash” stock. Press: • Body - 1 color, 2-sided •...
- Page 2 THIS PAGE INTENTIONALLY BLANK (FOR PLACEMENT ONLY - DO NOT PRINT)
- Page 3 OPERATOR’S MANUAL Stallion Series 25HP Zero Turn Rider Mfg. No. Description 1694763 Stallion, 25HP Zero Turn 27HP Zero Turn Rider Mfg. No. Description 1694764 Stallion, 27HP Zero Turn 61” Mower Deck Mfg. No. Description 1694765 61” Mower Deck 50233601 Rev. No. 01 Rev.
- Page 4 M A N U FA C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
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Page 5: Table Of Contents
Table of Contents Troubleshooting, Adjustments & Service ..19 Safety Rules & Information ........2 Troubleshooting the Tractor........19 Safety Decals ............5 Troubleshooting the Mower ........20 Identification Numbers ........5 Seat Adjustment............21 Features & Controls ..........6 Ground Speed Control Lever Adjustment .....21 Control Functions............6 Speed Balancing Adjustment........21 Safety Interlock System ..........7 Neutral Adjustment ..........22... -
Page 6: Safety Rules & Information
Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. -
Page 7: Safety Rules And Information
Safety Rules and Information SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip- Never operate on slopes greater than 17.6 percent over accidents, which can result in severe injury or death. (10°) which is a rise of 3-1/2 feet (106 cm) vertically in Operation on all slopes requires extra caution. - Page 8 Safety Rules and Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other 13. If the fuel tank must be drained, it should be drained sources of ignition. outdoors. 2. Use only approved gasoline containers. 14.
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Page 9: Safety Decals
Safety Decals / Identification Numbers SAFETY DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect Decal - Warning/Danger from an industry leader in outdoor power equipment Part No. 5061105 manufacturing. -
Page 10: Features & Controls
Features & Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers Seat Adjustment Lever The seat can be adjusted forward and back. -
Page 11: Safety Interlock System
Features & Controls Parking Brake SAFETY INTERLOCK DISENGAGE Releases the parking brake. SYSTEM ENGAGE Locks the parking brake. This unit is equipped with safety interlock switches. Pull the parking brake lever back to engage the parking These safety systems are present for your safety, do not brake. -
Page 12: Operation
Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: • Check that crankcase is filled to full mark on dipstick. • Be sure to read all information in the Safety and See the engine Operator’s Manual for instructions Operation sections before attempting to operate this and oil recommendations. -
Page 13: Starting The Engine
Operation WARNING MOWING 1. Engage the parking brake. Make sure the PTO If you do not understand how a specific control switch is disengaged, the motion control handles are functions, or have not yet thoroughly read the locked in the NEUTRAL position and the operator is FEATURES &... -
Page 14: Zero Turn Driving Practice
Operation ZERO TURN Smooth Travel DRIVING PRACTICE The lever controls of the Zero Turn rider are The lever controls of the Zero Turn rider are responsive, responsive . and learning to gain a smooth and efficient control of the The BEST method of rider’s forward, reverse, and turning movements will take handling the ground some practice. -
Page 15: Advanced Driving
Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place, “Zero Turn,” gradually move one ground return back toward neutral. Repeat several times. speed control lever forward from neutral and one lever back from neutral simultaneously. -
Page 16: Attaching A Trailer
Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 300 lbs (136kg). Secure the trailer with an appropri- ately sized clevis pin (A, Figure 9) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. -
Page 17: Storage
Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or Remember, the fuel tank will still contain some gasoline, fuel tank, in a heated shelter or in enclosed, so never store the unit indoors or in any other area poorly ventilated enclosures. -
Page 18: Regular Maintenance
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Before Before Every Every Every Spring SAFETY ITEMS Page First Use Each Use 5 Hours 25 Hours 100 Hours &... -
Page 19: Checking/Adding Fuel
Regular Maintenance CHECKING / ADDING FUEL WARNING To add fuel: Gasoline is highly flammable and must be 1. Remove the fuel cap. handled with care. Never fill the tank when the 2. Fill the tank to the bottom of the filler neck. This will engine is still hot from recent operation. -
Page 20: Lubrication
Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 12 through 17 at the following lubrication points. Grease: • front caster wheel axles • motion control pivot bearings • mower deck pusher bars • deck lift pivots •... -
Page 21: Battery Maintenance
Regular Maintenance BATTERY MAINTENANCE WARNING Checking the Battery Fluid Be careful when handling the battery. Avoid 1. Raise the seat plate to access battery. spilling electrolyte. Keep flames and sparks away 2. Remove the battery filler cap (A, Figure 18). Fluid from the battery. -
Page 22: Servicing The Mower Blades
Regular Maintenance SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, us a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”... -
Page 23: Troubleshooting Adjustments & Service
Troubleshooting Adjustments & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the tractor or mower only when the engine is may eventually require that service be performed to allow stopped and the parking brake engaged. -
Page 24: Troubleshooting The Mower
Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. -
Page 25: Seat Adjustment
Troubleshooting, Adjustment & Service SEAT ADJUSTMENT See Figure 22. The seat can be adjusted forward and Seat Adjustment back. Move the lever forward, position the seat as Lever desired, and release the lever to lock the seat into posi- tion. Figure 22. -
Page 26: Neutral Adjustment
Troubleshooting, Adjustment & Service NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, than it may be necessary to adjust the linkage rod. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor. 1. -
Page 27: Parking Brake Adjustment
Do not adjust the spring to be shorter than 2” (5,0cm) when compressed. This may damage the brake caliper. If this adjustment does not correct a braking prob- Figure 28. Parking Brake Adjustment lem, see your local Simplicity dealer. Lower Brake Spring Adjustment Clevis C. Caliper Lever... -
Page 28: Front Suspension Adjustment
Troubleshooting, Adjustment & Service FRONT SUSPENSION ADJUSTMENT INCREASE INCREASE DECREASE DECREASE The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the opera- tor to customize the ride according to operator’s weight and/or operating conditions. -
Page 29: Pto Clutch Adjustment
Troubleshooting, Adjustment & Service Figure 32. Adjust PTO Clutch Window Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 31. PTO Clutch Adjustment Adjustment Window (Qty. 3, one shown) Adjustment Nut WARNING PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour To avoid serious injury, perform adjustments only break-in period and then after every 100 hours of opera- with engine stopped, key removed and tractor on... -
Page 30: Cutting Height Adjustment
Troubleshooting, Adjustment & Service CUTTING HEIGHT ADJUSTMENT WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. The cutting height adjustment pin (A, Figure 33) controls the mower cutting height. -
Page 31: Hydraulic Pump Drive Belt Replacement
Troubleshooting, Adjustment & Service 5. See Figure 36. Measure the distance between the 7. Loosen the nuts and allow the rear of the deck to rest rear lift pivots and the suspension-mounted lift pivots. on the 2 x 4’s and 1/4” spacers. Slide the chains Add or remove 5/8”... -
Page 32: Mower Belt Replacement
Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the park- ing brake, turn off the engine, and remove the ignition key. -
Page 33: Specifications
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: TRANSMISSIONS: 25 HP* Kohler HydroGear BDP-10A / Parker TF-024 Make Kohler Type... -
Page 34: Parts & Accessories
Replacement parts are available from your authorized Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the dealer. Always use genuine Simplicity Service Parts. product’s components in exploded views (3D illustrations MAINTENANCE ITEMS which show the relationship of parts and how they go together) as well as part numbers and quantities used. -
Page 35: General Information
Lawn Care & Mowing Information GENERAL INFORMATION • Types of Grass, Climate and Conditions • How and When to Water, Fertilize & Aerate Proper mowing is an important part of maintaining your • How High to Mow the Grass lawn in the best possible condition. A healthy and well •... -
Page 36: Lawn Care & Mowing Information
Lawn Care & Mowing Information HOW HIGH TO Cut less than MOW THE GRASS Often cutting height is a Optimal matter of personal prefer- cutting point ence. Typically, you should at less than mow the grass when it is is 1/3 from top between three and five of grass blade... -
Page 37: When And How Often To Mow
Lawn Care & Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: l Mow when the grass is between three and five inches high. -
Page 38: Mowing Methods
Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. - Page 39 Lawn Care & Mowing Information TIPS On Dealing With Clippings • Reduce the evaporation of water from your lawn. • Provide a cushioning layer to reduce lawn wear. Clippings are beneficial to your lawn. A common mis- • Moderate soil temperature. conception about clippings is that they automatically •...
- Page 40 Lawn Care & Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE SOLUTION Blades are not sharp Sharpen your blades Blades are worn down too far Replace your blades...
- Page 41 Lawn Care & Mowing Information Uneven Cutting Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged...
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Page 42: Technical Manuals
Common International Symbols PTO Clutch Choke Fast (Throttle) Parking Brake Slow (Throttle) Brake Throttle Mower Cutting Fuel Height Adjustment Headlights Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —...