LG AMNH096BTG0 Manuals

LG AMNH096BTG0 Manuals

Multi type air conditioner
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Multi Type Air Conditioner
SVC MANUAL(Exploded View)
MODEL
• Indoor Unit:
Duct Type
AMNH096BTG0
AMNH126BTG0
AMNH186BTG0
AMNH096BPA0
AMNH126BPA0
AMNH186BHA0
AMNH246BHA0
AMNC246BHA0
AMNH306BGA0
AMNC306BGA0
AMNH366BGA0
AMNC366BGA0
AMNH09GB1A0
AMNH12GB1A0
AMNH18GB2A0
AMNH24GB2A0
• Outdoor Unit:
A2UW146FA0
A2UW166FA0
A3UW186FA0
A4UW246FA0
A4UW306FA0
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
Room Type
4 Way CST
AMNH096TEC0
AMNH076LQL0
AMNH096LQL0
AMNH126TEC0
AMNH096LRL0
AMNH186TEC0
AMNH126LRL0
AMNH246TFC0
AMNH186LTL0
AMNH306TFC0
AMNH246LTL0
AMNH366TDC0
AMNH07GD4L0
AMNH306TFA0
AMNH09GD4L0
AMNC306TFC0
AMNH12GD4L0
AMNC366TDC0
AMNH18GD5L0
AMNH09GTEF0
AMNH24GD5L0
AMNH12GTEF0
Art Cool Type
AMNH18GTEF0
AMNH24GTHF0
AMNH096AP*1
AMNH126AP*1
CVT
AMNH096VEA0
AMNH126VEA0
AMNH186VBA0
AMNH246VBA0
A2UW146FA1
A2UW146FA2
A2UW166FA1
A2UW186FA0
A3UW186FA1
A3UW246FA0
A4UW24GFA0
A4UW30GFA0
A4UW306FA1
A6UW406FA0
Internal Use Only
http://biz.lgservice.com
1 Way CST
AMNH096TCC0
AMNC096TCC0
AMNH126TCC0
AMNC126TCC0
AMNH09GTCC0
AMNH12GTCC0
Art Cool Deluxe Type
AMNH076DZ*0
AMNH096DU*0
AMNH126DU*0
AMNH186D3*0
AMNH246D3*0
AMNH07GDZ*0
AMNH09GDU*0
AMNH12GDU*0
AMNH18GD3*0
AMNH24GD3*0
AMNH07GDE*0
AMNH09GDE*0
AMNH12GDE*0

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Summary of Contents for LG AMNH096BTG0

  • Page 1 Internal Use Only http://biz.lgservice.com Multi Type Air Conditioner SVC MANUAL(Exploded View) MODEL • Indoor Unit: Duct Type Room Type 4 Way CST 1 Way CST AMNH096TEC0 AMNH076LQL0 AMNH096BTG0 AMNH096TCC0 AMNH096LQL0 AMNH126TEC0 AMNH126BTG0 AMNC096TCC0 AMNH096LRL0 AMNH186TEC0 AMNH186BTG0 AMNH126TCC0 AMNH126LRL0 AMNH246TFC0 AMNH096BPA0...
  • Page 2: Table Of Contents

    Cycle Troubleshooting Guide........................187 Electronic Parts Troubleshooting Guide ....................188 General Information..........................193 (3-way) Valve ............................209 Exploded View............................213 Indoor Unit ............................213 Outdoor Unit ............................242 - 2 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 3: Model Number Nomenclature

    And No. of Connectable Indoor Units Ex) A2U : Connectable max. 2 Indoor Units A6U : Connectable max. 6 Indoor Units - 3 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 4 Chassis Name TE/TB/TD Before 2003 : Basic Function TE/TD Before 2003 : Plasma Filter 5. Chassis Name Chassis Abbrevation - 4 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 5: Symbols Used In This Manual

    This symbol alerts you to hazards that could cause harm to the air conditioner. This symbol indicates special notes. NOTICE - 5 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 6: Safety Precautions

    • Improper wiring or installation may • There is risk of fire or electric shock. cause fire or electric shock shock. - 6 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 7 • There is risk of fire or electric • There is risk of fire or electric damage furniture. shock. shock. - 7 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 8 • There is risk of property damage, switches on or off. There is risk of fire. failure of product, or electric shock. explosion or fire - 8 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 9 • A bad connection may cause water • To avoid vibration or water leak- failure of product. leakage. age. 90° - 9 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 10 • There is risk of fire, electric shock, • There is risk of personal injury. or damage to the plastic parts of the product. - 10 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 11 • They may burn or explode. • The chemicals in batteries could cause burns or other health hazards. - 11 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 12: Dimensions

    Installation plate Model 7k, 9k 9k, 12k 18k, 24k 7k, 9k, 12k 18k, 24k 9k, 12k Dimension 1080 1090 - 12 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 13 3. Art Cool Deluxe Type SZ,SU,S3 Installation plate Installation plate MODEL 9K, 12K 18K, 24K 7K, 9K, 12K Unit 1030 1170 - 13 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 14: Duct Type

    Dimensions 4. Duct Type BH/BG BT/BT1/B1/B2 MODEL 9K/12K 18K/24K 30K/36K 9K/12K 9K/12K 18K/24K W(mm) 1060 1180 1100 H(mm) D(mm) - 14 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 15 5. CVT Type VB(18K/24K) 63mm 38mm 250mm 175mm (Installation Plate) (Rear Side) VE(8K/12K) Installation plate MODEL 9K/12K 18K/24K Unit 1200 - 15 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 16 ø6.35 flare Gas pipe connection ø9.52 flare Drain pipe connection Power supply connection Air discharge grill Air suction grill - 16 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 17 9k: Ø9.52, 12k: Ø9.52, 18k: Ø12.7 flare Drain pipe connection Power supply connection Air discharge grill Air suction grill - 17 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 18 Gas pipe connection ø12.7 flare-24K, ø15.88 flare-30K Drain pipe connection Power supply connection Air discharge grill Air suction grill - 18 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 19 Gas pipe connection ø12.7 flare-24K, ø15.88 flare-30K Drain pipe connection Power supply connection Air discharge grill Air suction grill - 19 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 20 ø6.35 flare Gas pipe connection ø15.88 flare Drain pipe connection Power supply connection Air discharge grill Air suction grill - 20 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 21: Outdoor Unit

    Dimensions Outdoor Unit 30K/40K 18K/24K MODEL 14K, 16K 14K, 18K 1060 1165 1040 1135 - 21 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 22: Product Specifications

    Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification. - 22 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 23: Lge Internal Use Only

    270/558 (267/552) 270/558 (267/552) Morning Beige Morning Beige Morning Beige Morning Beige Morning Beige Front Panel Color "#" Position - 23 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 24 Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification. - 24 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 25 Multi F /F DX series Multi F /F DX series Power and transmission interunit cable No.x mm 4*0.75 4*0.75 4*0.75 4*0.75 - 25 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 26 3/8(9.52) 3/8(9.52) Drain hose (ID Ø) 38.6*10.0*18.1 38.6*10.0*18.1(980*255*460) Packing Dimension (W*H*D) inch(mm) 263/539 263/539 Stuffing Quantity Without S/Parts 20/40ft - 26 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 27 Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification. - 27 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 28 Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification. - 28 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 29 Mult F/F DX series Mult F/F DX series power and transmission interunit cable No.x mm 4*0.75 4*0.75 4*0.75 4*0.75 - 29 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 30 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification. - 30 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 31 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification. - 31 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 32 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification. - 32 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 33 (If need, use the connector which is included in the indoor unit) 3. The BD should be installed inside the building. - 33 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 34: Installation

    • Use a stud finder to locate studs to prevent unneces- sary damage to the wall. More than 2m - 34 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 35 • Ensure the spaces indicated by arrows from the wall, more more ceiling, or other obstacles. • The indoor unit must have the maintenance space Unit:cm around. Floor - 35 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 36 • Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles. More than 20cm (Floor/Wall installation) - 36 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 37: How To Fix

    CHASSIS (Grade) SQ(7/9k) SR(9/12k) ST(18/24k) Installation plate Ø70mm Ø70mm Left rear piping Right rear piping Distance (mm) CHASSIS (Grade) - 37 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 38 • As the following picture, Insert drain hose in the han- dle of drain pan, and join drain hose and connecting hose. Panel Front Connector - 38 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 39: Fixing Indoor Unit

    6. Look at suited horizon by horizontal meter on the horizontal setting line, and Fix lightly the map by adhesive tape. Horizontality T I O - 39 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 40 Right rear piping (SZ) Installation plate Left rear piping Right rear piping Distance (mm) CHASSIS (Grade) (9k, 12k) (7k) - 40 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 41 4. Avoid places where sulfurous acid gas or corrosive gas is generated. 5. Avoid places near high frequency generators. - 41 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 42 • A place where the unit can withstand its vibration. M10 washer • A place where service can be easily performed. (Local M10 SP. washer supply) M10 Nut - 42 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 43 • A place where the unit can withstand its vibration. • A place where service can be easily performed. M10 washer (Local M10 SP. washer supply) M10 Nut - 43 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 44: Installation Of Unit

    • A place where the unit can withstand its vibration. supply) M10 Nut • A place where service can be easily performed. - 44 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 45: Piping And Drainage Of Indoor Unit

    Since the flare part comes into contact with the connec- tors, carefully check the flare finish. - 45 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 46: Connection Of Indoor Unit Piping

    • Make a small loop with the cable for easy connec- Indoor unit tubing Flare nut Pipings tion later. - 46 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 47 Wrap with vinyl tape Pipe Vinyl tape(wide) Drain hose - 47 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 48 Pipe Drain hose into their slots(clicking sound). Vinyl tape (narrow) Wrap with vinyl tape(wide) - 48 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 49 Wrap with vinyl tape Open-end wrench (fixed) Pipe Flare nut Connection pipe Wrench Vinyl tape(wide) Drain hose Indoor unit tubing - 49 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 50 Panel Front Connector 3. Drive two screws. - 50 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 51: For Right Rear Piping

    • When extending the drain hose at the indoor unit, install the drain pipe. Tape Connecting pipe Drain hose Connecting cable - 51 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 52 • Don't connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Vinyl tape (narrow) Adhesive - 52 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 53 8. Reroute the pipings and the drain hose across the back of the chassis. Piping for passage through piping hole - 53 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 54 • Bend the tubing to the left side of chassis. • Bend the tubing to the left side of chassis. - 54 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 55 - M10 ➂ Spring washer - M10 ➃ Nut - W3/8 or M10 ➄ Suspension bolt - W3/8 or M10 - 55 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 56 • Drill the piping hole on the wall slightly tilted to the outdoor side using a ø70 hole-core drill. WALL Indoor Outdoor 5~7mm - 56 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 57 Installation Plates. Then the unit will be declined to the bottomside so as to drain well. Suspension Adjust a level bolt Installation plate Upper slot - 57 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 58: Ceiling Mounting

    • Mount the suspension bolts to the anchor-nuts firmly. - 58 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 59: Drill A Hole In The Wall

    Drill the piping hole at either the right or the left with Indoor Outdoor the hole slightly slanted to the outdoor side. - 59 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 60: Drain Hose

    Side of view • The unit must be declined to the bottomside of the unit when finished installation. Ceiling - 60 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 61 • Fit the projection hooks of the side plates to the 'Side Panel' and the 'Front Panel' by lifting it. • Fasten the screws. - 61 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 62 'Install Plate' to the inside or outside accord- ing to the installation circumstances. 1 2 3 - 62 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 63 • Fit the projection hooks of the side plates to the 'Side Panel' and the 'Front Panel' by lifting it. • Fasten the screws. - 63 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 64 • Assemble the 'Side Plates(R,L)' with 2 screws on both Wall left and right side. Floor mount bracket Install plate Piping hole - 64 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 65 3. Avoid places where inflammable gas is generated. 4. Avoid place where noxious gas is generated. 5. Avoid places near high frequency generators. - 65 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 66: Indoor Unit Installation

    Plate Washer - M10 Wall Indoor Outdoor CAUTION • Tighten the nut and bolt to prevent unit from falling off. - 66 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 67 • Drill the hole for anchor bolt on the wall. Unit:mm Ceiling board 875 (Ceiling opening) TH/TD 785 (Hanging bolt) 840 Unit size Unit:mm - 67 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 68 Plate Washer - M10 Indoor Outdoor CAUTION • Tighten the nut and bolt to prevent the unit from falling off. - 68 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 69: Remote Controller Installation

    The maximum length of the cord is 100m. If the length of the cord exceeds 50m, use a wire size greater than 0.5mm - 69 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 70 Re-attach the cover. going to be used for some long time. • Slide it back into position. - 70 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 71: Connecting Pipings And The Cable To Outdoor Unit

    • Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device. • Proper starting power is not given to the compressor. - 71 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 72: Electric Characteristics

    23.1/14.0 : MSC of (inv. comp.) / (const. comp.) kW : Fan Motor rated output (kW) FLA : Full Load Amperes (A) - 72 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 73 HAR or SAA). H07RN-F approved by HAR or SAA). NORMAL CROSS- NORMAL CROSS- SECTIONAL AREA SECTIONAL AREA 0.75mm 3.5mm - 73 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 74: Checking The Drainage And Pipe Forming

    • Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. - 74 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 75 Connecting area drain hose Tip of drain hose dipped in water Water Leakage leakage Ditch checking Less than 50mm gap - 75 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 76: Drain Piping

    Less than Tip of drain hose 50mm gap dipped in water Water Water Water Waving leakage leakage leakage Ditch - 76 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 77 A ≥ 70mm a water leakage caused by the blocking B ≥ 40mm of intake air filter. C ≥ 20mm - 77 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 78 • When the test is completed, connect the flexi- ble drain hose to the drain port on the indoor unit. Drain pan - 78 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 79: Maximum Length Of Pipe And Extra Charge Of Refrigerant Charge

    25g/m 18k, 24k 1/2"(12.7mm) 1/4"(6.35mm) 7.5m 35g/m ❈ Extra refrigerant = (Extended length - Rated length) x Additional refrigerant - 79 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 80 10m from each other. BD Unit Outdoor Unit Installation of the outdoor unit in a lower position - 80 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 81 7.5m 7.5m from each other. Outdoor Unit Installation of the outdoor unit in a lower position - 81 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 82 0.3 ( kg / m Volume of the room at which indoor unit of the least capacity is installed - 82 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 83 Adjust to indoor unit piping size Ø19.05 BD Unit A6UW406FA0 Y-Branch Liquid Ø 6.35 Adjust to indoor unit piping size Ø15.88 A4UW306FA1 - 83 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 84 (field supply) Liquid and gas Liquid and gas Insulator for Insulator pipe joints pipe joints field piping (included with kit) - 84 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 85: Test Running

    I In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber. Discharge temperature - 85 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 86 Main PCB Assembly to the ' CEILING' state. The initial state of the slide switch is set for the bottom installation. CN_INSTALL CEILING BOTTOM - 86 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 87 ❏ Aren't terminal screws loosened? (refrigerant and drain piping)? ❏ Is there any leakage of refrigerant? M4..118N.cm{12kgf.cm} M5..196N.cm{20kgf.cm} M6..245N.cm{25kgf.cm} M8..588N.cm{60kgf.cm} - 87 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 88: System Layout And Piping Length

    • Y Branch Pipe - Included in outdoor unit - Can not be purchased separately Main Pipe 30K(4rooms) 40K(6rooms) 48K~56K(7~8rooms) - 88 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 89: Installation

    (LEV service) Suspension bolt pitch. Main Pipe (36) (56) Branch Pipe Cover Control Inspection opening (Controller service) (Bottom view) - 89 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 90: Installation Of The Main Unit

    • Be sure to install the unit with the ceiling-sie up. • Do not install near bedrooms. the sound of refrigerant flowing through the piping may sometimes be audible. - 90 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 91: Connection Of Piping

    • Never use the plastic cap for sealing. • Make sure to use brass cap with the end of pipe sealed or welded tightly. - 91 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 92: Connection Of Wiring

    Allow 300 mm for the pulling-out section of harness. Fix the wires com- pletely with wire clamps(4 locations). - 92 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 93: Operation

    • While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 27°C , it - 93 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 94 • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temper- ature. - 94 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 95 • The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. • If the appliance is on pause at the time set by the timer, the pause continues. - 95 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 96: Sleep Timer Operation

    • When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory. - 96 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 97: Forced Operation

    • When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds. • When the appliance-pause key is input by the remote control, the long "beep—" sounds. - 97 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 98: Function Of Indoor Unit

    • The louver can be set at the desired position or swing up and down automatically.(Model base) "Wall Mounted Type is standard" * Functions is dependent on model type. - 98 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 99 • The indoor fan stops until the evaporator pipe temperature will be reached at 28°C. - 99 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 100 Airflow Direction Control 2nd F Air Circulation Reset : Fan Operates without cooling or heating. Horizontal Airflow Direction Control Button(Optional) - 100 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 101 Program Week Holiday SET/CLR Hour : Fan Operates without cooling & heating Fan Operation Mode Phase Control Setting Timer - 101 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 102 Cancel Cancel Weekly Program Program Week Holiday : Fan Operates without cooling & heating SET/CLR Hour Fan Operation Mode - 102 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 103 Airflow Direction Control Air Circulation : Fan Operates without cooling or heating. Horizontal Airflow Direction Control Button(Optional) 2nd F Reset - 103 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 104: Function Of Outdoor Unit

    • To protect comp from being overload, down comp Hz. Low Pressure Protection • If cylce pressure is low (around 0.3kgf/cm2), turn off comp and outdoor fan. - 104 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 105: Remote Control Operation

    Used to set Auto Clean mode. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (OPTIONAL) Used to set the desired horizontal airflow direction. - 105 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 106 • Heating Operation Mode(except cooling model) Room Temperature Checking Button Used to check the room temperature. Timer Cancel Button Used to cancel the timer. - 106 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 107 Note : 06 Model - AMNH09GTCC0, AMNH12GTCC0 - 107 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 108 • To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense the temperature more accurately. • Maunfactured in the position 1. - 108 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 109: Wiring Design

    • The maximum length of connecting wire should be below 200m(25Ω) on connecting each units. • Use a wire more than 0.5mm2 - 109 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 110 R03S R01S HIGH Slide switch for ceiling height (4) Close the rear cover and check if it works normally. - 110 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 111 AUTO Heater Preheat Defrost Humidify Filter Out door Timer Time ZONE Operation unit Program set Set no. Time 01 - 111 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 112 Chassis Static Pressure(mmAq) Ca(Btu/h) Step(Hi/Med/Lo) Setting Value 26.5 CMM 23 CMM 20 CMM 32 CMM 29 CMM 26.5 CMM - 112 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 113 6.5 CMM 9.5 CMM 8.5 CMM 7.5 CMM 15 CMM 13.5 CMM 11.5 CMM 17 CMM 15 CMM 13.5 CMM - 113 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 114: Control Devices And Function

    - Off : no signal - Error mode : blinking with red color TOTAL On button • Operate all linked units sequentially. - 114 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 115: Electrical Wiring

    C and D are the communication lines for the Central Control. CONTROL UNIT Use two shield lines for C/D connecting line.(Earth the shield line) - 115 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 116 * LGAP : LG Air conditioners Protocol • Function of LG Network - It is possible to connect the network of LG air conditioners and to connect various contents of the network system, which is simple, deluxe and PC central control.
  • Page 117 3) If the remote control is reset, normal mode starts. * Notice : Confirm that wired and wireless remote control are able to select the address or not. - 117 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 118: Test Run Method

    • Don’t install near high moisture & high oscilla- tion area. • Don’t pull the connected wire. • Don’t install near direct sunlight or heat source. - 118 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 119 After attaching the supplied wire to terminal, link the connecting wire. If necessary, Cut the indicated part of front case to draw the lead wire. - 119 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 120: Rotary Switch

    Central control and sub (with wire ass'y) should be purchased as optional. Central Control(1EA) PI485(PQNFP14A0M) Wire Assembly 1 Screw(4EA) Wire Assembly 2 - 120 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 121: Deluxe Central Control

    Where needs from a new customer occur or where purchase of additional air conditioner is done, the Deluxe Central control can be smoothly installed. Deluxe Outdoor Unit Central control PI485 Outdoor Unit PI485 - 121 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 122 Deluxe Central control and so a manager can easily control all air conditioners. Automatic operation is also allowed without a manager, by using schedule function. - 122 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 123 Using such upgrade function always enables to construct a modern type of Central Control System. - 123 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 124 2) JVM (Java Virtual Machine) is basically installed at the Windows but some versions of Window XP may be manually installed. - 124 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 125 Setup of a weekly schedule for all, group and individual air conditioner enabled operation of the system. Processing through enlist of extra schedule for a year is available. PQCSW502A0 - 125 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 126: System Configuration

    - 1 pcs per outdoor units Note: - GUI(Graphic User Interface) may be changed without any notice, for improvement or options. - 126 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 127: Disassembly Of The Parts (Indoor Unit)

    & step motor conductor with sensor holder, Motor, Evaporator & P.C.B. Motor Conductor Power Conductor Sensor Conductor Earth Conductor Step Motor Conductor - 127 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 128 • Remove the left end of the cross-flow fan from the self-aligning bearing. - 128 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 129 - Pull the control box out from the chassis carefully. 4Way/Fan Connector Comp Connector Motor Power Connector Connector Power Connector Comp Connector - 129 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 130 - Remove 4 screws securing motor mount from the Turbo Fan chassis and lift up the motor mount and the brack- Bolt Motor Mount - 130 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 131 Inlet Grille assembly. 1) Before removing the control box, be sure to take out the wire screwed at the other end. - 131 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 132 1) Before removing the control box, be sure to take out the wire screwed at the other end. Earth Conductor - 132 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 133 4) To remove the Evaporator. • Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA). - 133 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 134 • Remove the left end of the cross-flow fan from the self-aligning bearing. - 134 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 135 • Remove the lower air-guide toward “arrow mark” by turning upwards as shown in figure. Barrier Air guide Lower Air guide - 135 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 136 1. Before removing the control box, be sure to take out the wire screwed at the other end. - 136 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 137: Caution Label

    2EA in the Eva Holder, at the right 1EA). Caution label When repair, do not damage the Caution label. - 137 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 138 • Remove the left end of the cross-flow fan from the self-aligning bearing. - 138 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 139 • Remove 2 screws securing the control box and pick out the control box carefully. - 139 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 140 • If necessary, disconnect the display PCB con- nector from PCB assembly. • Remove 2 screws of PCB assembly. Display Cover - 140 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 141 • Remove the evaporator assembly by sliding toward arrow mark. (As shown in figure) Side Cabinet EVA. Barrier-R - 141 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 142: Schematic Diagram

    Schematic Diagram Schematic Diagram Electronic Control Device 1. Indoor Unit 1) Split Type C02F,0.01/50V C01F,0.01/50V R01T,10K R02T,10K R03T,10K R04T,10K R05T,10K - 142 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 143 Schematic Diagram 2) Art Cool Type - 143 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 144 Schematic Diagram 3) Art Cool Deluxe Type • A/C MOTOR - 144 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 145 Schematic Diagram 3) Art Cool Deluxe Type • BLDC MOTOR - 145 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 146 Schematic Diagram 4) Duct Type - 146 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 147 Schematic Diagram SLIM DUCT(B1,B2) - 147 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 148 Schematic Diagram 5) Convertible Type - 148 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 149 (INT1)P03 (SI1)P04 P77(AIN17) (SO1)P05 P76(AIN16) WR_TX (SCK1)P06 P75(AIN15) R06T R01T R03T R04T R05T CN_Contact BR-762C-4P CN_POWER BR-762C-2P YW-396-02V CN-COMM - 149 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 150 CN_TH2 CN_TH1 5 4 3 2 3 2 1 CN_Test 3 2 1 RC03M RC02M RC01M CN_TH5 CN_TH4 CN_TH3 - 150 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 151 Schematic Diagram 2) A6UW406FA0 RY-FAN(A)-H JQ1A-12V RY-FAN(A)-L JQ1A-12V RY-FAN(B)-H JQ1A-12V RY-FAN(B)-L JQ1A-12V - 151 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 152 Schematic Diagram - 152 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 153 R 0 7 S R 0 6 S R 0 5 S TXD1 OSC01B RXD1 Xtal1 14.7456 R01B Xtal2 RXD2 TXD2 - 153 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 154: Wiring Diagram

    LIMIT FORCED S/W-1 CONNECTOR OPERATION PCB ASM LIMIT S/W-2 CN-STEP1 CN-STEP2 STEP STEP INDOOR WIRING DIAGRAM MOTOR-1 MOTOR-2 3854A20135X - 154 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 155 FLOAT S/W CONTROL 3854A20419C 10. CST Type Indoor Unit - TE1 chassis 11. CST Type Indoor Unit - TH chassis - 155 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 156 DRAIN PUMP REMOTE CONTROL CN-POWER FUSE T3.15A CN-AIRC (OPTION) 1(L) 2(N) TO OUTDOOR UNIT P/N:3854A20405A 14. ART COOL MIRROR-SE - 156 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 157 Schematic Diagram 15. SLIM DUCT - B1,B2 - 157 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 158 L N S L N S L N S L N S CN-PWR CN-PWR TO INDOOR UNIT TO INDOOR UNIT 3854A20354G - 158 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 159 A ROOM B ROOM C ROOM D ROOM POWER SUPPLY TO INDOOR UNIT TO INDOOR UNIT 3854A20354K 3854A2 TO INDOOR UNIT - 159 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 160: Components Locations

    Schematic Diagram Components Locations 1. Indoor Unit MAIN P.C.B ASM 1) Split Type • DC part • AC part - 160 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 161 Schematic Diagram 2) Art Cool Type TOP VIEW BOTTOM VIEW - 161 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 162 C01A OR2H IC02K IC01K BC01D C05D IC01J IC02D IC01A R01P IC03D JP14 R02A JP50 JP23 R04D JP13 C01K R01K - 162 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 163 Schematic Diagram 3) Art Cool Deluxe Type • BLDC MOTOR TOP VIEW BOTTOM VIEW - 163 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 164 Schematic Diagram 4) Duct Type • High static (BH/BG chassis) • Built in type (BP chassis) - 164 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 165 Schematic Diagram • Low static (BT, BT1 chassis) - 165 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 166 Schematic Diagram • Low static (B1, B2) TOP VIEW BOTTOM VIEW - 166 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 167 Schematic Diagram 5) Casset Type • 1 way(TC Chasis) - 167 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 168 Schematic Diagram • 1 way(TC1 Chasis) TOP VIEW BOTTOM VIEW - 168 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 169 Schematic Diagram • 4 way(TE/TF/TD chassis) • 4 way(TE1/TH chassis) TOP VIEW BOTOM VIEW - 169 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 170 Schematic Diagram 6) Convertible type • VE chassis AC part TOP VIEW BOTTOM VIEW DC part TOP VIEW BOTTOM VIEW - 170 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 171 Schematic Diagram • VB chassis - 171 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 172 Schematic Diagram • VB chassis TOP VIEW BOTOM VIEW - 172 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 173 VE chassis TOP VIEW PWB ASM:6871A20390 PCB:6870A90065K BOTTOM VIEW VB chassis 3) Art Cool Type TOP VIEW BOTTOM VIEW - 173 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 174 Schematic Diagram 4) Art Cool Deluxe Type TOP VIEW BOTTOM VIEW 5) Art Cool Mirror TOP VIEW BOTTOM VIEW - 174 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 175 Schematic Diagram 3. Outdoor Unit 1) Component side - 175 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 176 Schematic Diagram 2) Solder side - 176 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 177 Schematic Diagram 3) Central control PCB) 1) Top View 2) Bottom View - 177 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 178 Schematic Diagram 4. SUB P.W.B ASSEMBLY 1) Art Cool Type TOP VIEW BOTTOM VIEW - 178 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 179: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide Refrigeration Cycle Diagram 1. A2UW146FA0/1/2, A2UW166FA0/1, A2UW186FA0, A3UW186FA0/1 - 179 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 180 Troubleshooting Guide 2. A3UW246FA0, A4UW246FA0 - 180 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 181 Troubleshooting Guide 3. A4UW306FA0 - 181 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 182 Troubleshooting Guide 4. A4UW306FA1 - 182 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 183 Troubleshooting Guide 5. A6UW406FA0 - 183 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 184 Troubleshooting Guide 6. A7UW486FA0, A8UW566FA0 - 184 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 185 C Liquid(Ø9.52 or Ø12.7) B Liquid(Ø9.52 or Ø12.7) A Liquid(Ø9.52 or Ø12.7) D Liquid(Ø6.35) C Liquid(Ø6.35) B Liquid(Ø6.35) A Liquid(Ø6.35) [Indoor Unit] - 185 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 186: Self-Diagnosis Function

    6times 2times Cond. Pipe Low 6times 3times Heatsoml Th error (Open/Short) 6times 5times ❈ CH52 : Only A2UW146FA0(FM17AH UL0) - 186 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 187: Cycle Troubleshooting Guide

    2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty. - 187 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 188: Electronic Parts Troubleshooting Guide

    4) DC5V 4) Replace IC02D. 4) IC02D(7805) 5) The voltage of micom pin 29 5) Replace IC01A. 5) IC01A(KIA7036) DC4.5V↑ - 188 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 189 -Voltage between CN1 ➀ - ➆ : DC +5V operate temperature regulating(L / M) and wind speed selecting. Check the Display PWB Ass'y • Check receiver ass'y - 189 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 190 Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor. - 190 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 191 The voltage of Pin No 1(orange) and 3(black) of CN-FAN. About AC 160V over About AC 50V over SSR is not damaged Check SSR - 191 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 192 If there are no problems after above checks. • Confirm the assembly condition that are catching and interfering parts in the link of the vertical louver - 192 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 193: General Information

    Float switch Open Communication(Indoor ↔ Outdoor) Communication Poorly Outlet pipe sensor Open / Short Different operation mode Different operation mode - 193 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 194 8 times Discharge Pipe Temp. High (INV) 3 times 2 times Discharge Pipe Temp. High (Cons.) 3 times 3 times - 194 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 195 6 times 2 times Heat sink temp. high Heat sink sensor (open/ short) 6 times 5 times Open / Short - 195 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 196 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. ¡ Repair or Change the PCB. - 196 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 197 3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) ¡ Repair or Change the main PCB. 4. Check the installation of wired remote controller. (Noise interference) ¡ Adjust the state of installation - 197 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 198 3. Check the level of water 4. Check the volt. Of Drain pump power supply. (AC 230V) ¡ Repair or Change the main PCB. - 198 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 199 ¡ Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at out- door unit. - 199 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 200 5. Check the insulation from water at IPM part. ¡ Check the trace of water. 6. Check the IPM circuit. - 200 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 201 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the internal circuit. (C/T, Diode, Resistor) - 201 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 202 • Check the components. Check Point 1. Check the power source. 2. Check the components (B/Diode, Reactor, PSC Parts ) - 202 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 203 2. Check the install condition for over load. (Trans1, B/Diode, Diode, Resistance) 3. Check the SVC V/V open. 4. Check the leakage of refrigerant. - 203 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 204 2. Check the components 2. Check the insulation of IPM part. (IGBT, R04S, NF1, BD02S) 3. Check the compressor. (same with CH21) - 204 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 205 3. Check the leakage of refrigerant. 3. Check the leakage of refrigerant. 4. Check the constant compressor. (same with CH21) - 205 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 206 3. If the resistance of the sensor is 0 kΩ or ∞, then sensor is abnormal. Ω If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal. - 206 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 207 • CH 51 1. Check the insertion condition of EEPROM. 1. Check the indoor unit capacity. 2. Check the poor soldering - 207 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 208 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, …) 2. Check the Outdoor temp. is very high. - 208 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 209: (3-Way) Valve

    (Servicing) (connected manifold gauge) manifold gauge) Open Gas releasing Open Open Open (connected (Servicing) (connected manifold gauge) manifold gauge) - 209 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 210: Pumping Down

    • Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor. - 210 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 211 5 minutes after turning off the vacuum pump). - 211 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 212: Gas Charging

    - Be sure to check for gas leakage. cient, wait approximately 1 minute and then repeat the procedure(pumping down-pin). - 212 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 213: Exploded View

    354210 352115 352116 147581 268711A 346810 35211B 263230B 135516 263230A 352150 135311 146811 268711B 266090 267110 268711C W0CZZ 249951 - 213 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 214 W51620 135311 147581A 352115 147581B 352116 268711A 346810 35211B 263230B 135516 263230A 352150 268711B 146811 249951 266090 268711C W0CZZ - 214 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 215 733010 159830 342800 359011 135311 354210 147581 346810 35211B 268711A 135516 263230B 266090 352150 146811 263230A 267110 249951 268711B - 215 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 216 733010 342800 359011 159830 135311 354210 147581 346810 35211B 268711A 135516 263230B 266090 352150 146811 263230A 267110 249951 268711B - 216 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 217 Exploded View SP1 chassis(Art cool type) - 217 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 218 267110 359011 159830 342800 354210 131410 346810 352150 249951 352114 352118 W0CZZ 35211B 266090 146811A 147581 135311 268714 249941 - 218 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 219 159830 733010 267110 359011 342800 354210 131410 346810 352150 249951 352114 352118 266090 35211B 146811A 147581 135311 268711A 249941 - 219 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 220 733010 267110 359011 159830 342800 354210 131410 346810 352150 249951 352115 352116 266090 35211B 146811A 147581 135311 268711A 249941 - 220 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 221 733010 267110 359011 159830 342800 354210 131410 346810 352150 249951 352115 352116 266090 35211B 146811A 147581 135311 268711A 249941 - 221 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 222 159830 359011 342800 267110 354210 131410 352150 346810 135516 266090 35211B 263230A 135500 147581 146811A 249951 263230B 268711B 135311 - 222 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 223 263230C 159830 336600B 249951 346810B 268711A 263230B 346810A 359012A 268711B 336600A 354210 352118A 359012B 330870 352118B 267110 158591 352150 - 223 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 224 263230A 159830 263230C 336600B 346810 359012A 249951 268711A 263230B 336600A 359012B 268711B 354210 352118A 267110 330870 352118B 158591 352150 - 224 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 225 359012B 137214 346810 359012A 336600A 336600B W0CZZ 249951 354210 152302 268711 352111 263230A 263230B 263230C 552111 267110 352118 330870 - 225 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 226 152302 346810 336610 267111 359012B A/CL W0CZZ 359012A 267110 354210 249951 263230A 268714 552111 263230B 352111 352118 330860 263230C - 226 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 227 263230B 336600A 359012B 263230C 268711 158591 W0CZZ 359012A 352118A 346810 336600B 352118B 354210 330870 237202 *Accessory: Front Panel Assembly. - 227 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 228 Exploded View Cassette Type - 1 way (TC1 chassis) - 228 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 229 Exploded View Cassette Type - 1 way (TC chassis) - 229 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 230 Cassette Type - 4 way[TE chassis] 266090 249951 263230C 263230B 263230A 268711 159830 354211 352118 35211A 158591 266010 330870 352111 Applied for 18K Model - 230 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 231 Exploded View 130412 W0CZZ 346811 359012 140570 130911A * Accessory : Front Panel Assembly 267110B 130911B 267110A 352150 (Optional) - 231 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 232 Cassette Type - 4 way[TE(1) chassis] 266090 249951 263230C 263230B 263230A 268711 159830 354211 352118 35211A 158591 266010 330870 352111 Applied for 18K Model - 232 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 233 Exploded View 130412 359012 140570 130911A * Accessory : Front Panel Assembly 130911B 267110A 352150 - 233 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 234 Cassette Type - 4 way(TF chassis) 266090 249951 354211B 268711 354211A 263230C 159830 352118B 263230A 552111 263230B 352118A 158591 266010 352111 330870 - 234 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 235 Exploded View 130412 W0CZZ 346810 359012 W4056 130911B * Accessory: Front Panel Assembly 267110B 267110A 352150 130911A - 235 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 236 Cassette Type - 4 way(TH chassis) 266090 159830 268711 263230C 249951 130412 158591 354211 266010 552111 330870 263230A 352118 263230B - 236 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 237 Exploded View 130412 346810 359012 140570 130911B 130912A * Accessory : Front Panel Assembly 130912B 267110 352150 130911A - 237 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 238 Cassette Type - 4 way(TD chassis) 249951 266090 268714 159830 263230A 263230B 130411 263230C 354211 352118A 552111 352118B 330870 158591 266012 - 238 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 239 Exploded View 130411 W0CZZ 146811 268712 346810 152312 359012 140570 130911B 130912A 135313 135802 137211 267110A 130912B 130911A 267110B 352150B - 239 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 240 352150 268711B 263230B W4810 266000 359011 Applied for 249951 342800 Plasma Model Applied for 330780 Plasma Model 159830 266090 - 240 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 241 Exploded View Convertible Type (VB chassis) - 241 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 242: Outdoor Unit

    Exploded View Outdoor Unit A2UW146FA2, A2UW166FA1 - 242 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 243 Exploded View A2UW166FA0 - 243 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 244 Exploded View A2UW146FA0 - 244 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 245 Exploded View A3UW186FA1 - 245 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 246 Exploded View A2UW146FA1, A2UW186FA0 - 246 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 247 Exploded View A3UW186FA0 - 247 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 248 Exploded View A3UW246FA0 - 248 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 249 Exploded View A4UW246FA0 - 249 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 250 Exploded View A4UW24GFA0, A4UW30GFA0 - 250 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 251 Exploded View A4UW306FA0 - 251 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 252 Exploded View A4UW306FA1 - 252 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 253 Exploded View A6UW406FA0 - 253 - Copyright ©2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 254 NOVEMBER, 2007 P/NO : 3828A20097W...

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