MAINTENANCE
Periodic Maintenance Chart
Item
Brake pad wear
Battery
Engine oil change
Demand drive fluid
(extreme use)
Demand drive fluid
Rear gearcase oil
Transmission oil
General lubrication
Shift linkage
D Steering
Front suspension
Rear suspension
D
Throttle Cable/
E
Throttle Release
Switch
E Throttle Body
Intake Duct
Drive belt
Cooling system
Radiator
Cooling hoses
Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
76
Maintenance Interval
(whichever comes first)
Hours Calendar
10 H
Monthly
20 H
Monthly
25 H
1 M
25 H
1 M
25 H
1 M
25 H
1 M
25 H
1 M
50 H
3 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
Miles
(Km)
100 (160)
Inspect periodically
200 (320)
Check terminals; clean; test
250 (400)
Break-in oil and filter change
(see page 42)
250 (400)
Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 83.
250 (400)
Break-in oil level check
250 (400)
Break-in oil level check
250 (400)
Break-in oil level check
500 (800)
Lubricate all fittings, pivots,
cables, etc.
500 (800)
Inspect, lubricate
500 (800)
Lubricate
500 (800)
Lubricate
500 (800)
Lubricate
500 (800)
Inspect; adjust; lubricate;
replace if necessary
500 (800)
Inspect duct for proper seal-
ing/air leaks
500 (800)
Inspect; replace as needed
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
1000 (1600) Inspect; clean external
surfaces
1000 (1600) Inspect for leaks
Remarks