Related Manuals for Baldor Modbus Plus
Summary of Contents for Baldor Modbus Plus
- Page 1 Modbus Plus Expansion Board Catalog No. EXB015A01 Installation and Operating Manual 8/03 MN1322...
-
Page 2: Table Of Contents
..... Section 5 Register Map for Modbus Plus .... - Page 3 ii Table of Contents...
-
Page 4: General Information
In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any application. Expansion boards are categorized by compatibility into two groups: Group 1 and Group 2, see Table 1-1. -
Page 5: Limited Warranty
Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses. -
Page 6: Safety Notice
Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. - Page 7 WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury. WARNING: Do not remove cover for at least five (5) minutes after AC power is disconnected to allow capacitors to discharge.
-
Page 8: Expansion Board Description
Expansion Board Description Introduction The Modbus Plus expansion board is a Group 2 expansion board. It allows a Series H control to communicate as a node on the Modbus Plus network. It has a DB9 connector to make connection to the network simple. - Page 9 2-2 Description...
-
Page 10: Installation
Do not proceed if you are unsure of the safety precautions described. If you have any questions, contact BALDOR before you proceed. Remove the expansion board from the shipping container. Remove all packing material from the board. -
Page 11: Ac Controls
AC Controls (For all 15H Inverter, 21H Line Regen Inverter, 18H Vector, 22H Line Regen Vector and 23H Servo). Single Expansion Board Installation Procedure: Be sure drive operation is terminated and secured. Remove all power sources from the control. Wait at least 5 minutes for internal capacitors to discharge. Remove the four (4) Phillips head screws ( turn) that secure the control cover. - Page 12 AC Controls Single Expansion Board Installation (Continued) Figure 3-1 Single Expansion Board Installation Expansion Board Motor Control Board Terminal tightening torque is 7 lb-in (0.8 Nm) maximum. Figure 3-2 Single Expansion Board Installation #6 Screw Group 1 or 2 Expansion Board Sheet Metal Mounting Plate Installation 3-3...
-
Page 13: Dual Expansion Board Installation
AC Controls (Continued) Dual Expansion Board Installation Procedure: Be sure drive operation is terminated and secured. Remove all power sources from the control. Wait at least 5 minutes for internal capacitors to discharge. Remove the four (4) Phillips head screws ( turn) that secure the control cover. - Page 14 AC Controls Dual Expansion Board Installation (Continued) 12. When complete, install the control cover using the four (4) Phillips head screws ( turn). (For A & B size, install four screws that secure the cover. On floor mounted G size enclosures, close the enclosure door).
- Page 15 3-6 Installation...
-
Page 16: Hardware Setup
Connect the Modbus cable to the DB 9 connector on the expansion board (shown in Figure 4-1). Powerup When the Modbus Plus expansion board is powered up it will do the following: Perform a self test. Check the switch settings for configuration information. - Page 17 Figure 4-1 Board Configuration Modbus Plus Expansion Board Catalog No. EXB015A01 D5 Power LED PB1 Reset switch (Processor only) To reset the board, turn control off then on (cycle power). D2 Error LED D3 Status LED D4 Status LED All switches shown in ON (Down) position.
- Page 18 Table 4-1 Switch Settings S1 Switch Position Modbus Plus Address ..... Hardware Setup 4-3...
-
Page 19: Led Indicators
D3 and D4 Status LED D3 will flash to indicate that firmware is correctly loaded and running. D4 will flash to indicate that the interface circuits between Modbus Plus expansion board and the Series H control is running correctly. These LEDs flash at different rates and, if flashing, indicate proper operation. -
Page 20: Control Terminal Strip Connections
Control Terminal Strip Connections For Serial Mode operation, the Input/Output terminal strip of the control (J1 of the Vector and DC controls and J4 of the Inverters) is wired as shown in Figure 4-2. Connect the Enable, Forward Enable Switch, Reverse Enable Switch, External Trip and Opto Common connections as shown. - Page 21 4-6 Hardware Setup...
-
Page 22: Register Map For Modbus Plus
Operating Mode parameter (such as changing and viewing parameters). However, commands intended to control the motor shaft require the control be in the Serial (Modbus Plus) Mode. Note: The firmware version of the Series H control must support the Baldor Binary Protocol (BBP). - Page 23 Modbus Plus operation. Note: The 15H control does not have a Command Select “Serial”, this is not needed for this control. The control is now configured for Modbus Plus mode and the Host software can now be setup. 5-2 Software Setup...
- Page 24 This section describes the register interface used for data exchange with the Series H control. Motor drive parameters are mapped to Modbus Plus “Data/Holding” registers (4xxxx). Parameters can be read from or written to the Series H control by reading from or writing to the appropriate Modbus Plus registers.
- Page 25 For 15Hand 21H Inverter controls, use the following registers for communication. For all other H controls, use the Standard Series H Area Register Mapping. Series 15H Specific Area Register Mapping Register Read/Write Description Address 47000 Read Only Terminal Strip (see NOTE 1) 47001 Read Only Fault Status (0=no fault present)
- Page 26 Standard Series H Area Register Mapping (except 15H and 21H controls) Register Read/Write Description Address 48000 Read Only Current Actual (100mA RMS) 48001 Read Only Speed Actual (RPM) 48002 Read Only Frequency Actual (.1 Hz) 48003 Read Only Power Actual (Watts) 48004 Read Only Input Voltage (Volts RMS)
- Page 27 Standard Series H Area Register Mapping Continued Register Read/Write Description Address 48100 Read/Write Hz Speed Ref 48101 Read/Write Speed Ref (RPM) 48102 Read/Write Speed Ref (High resolution – 1/256 RPM) (low order) 48103 Read/Write Speed Ref (High resolution – 1/256 RPM) (high order) 48104 Read/Write Torque Ref (±15 bits = programmed current limit)
- Page 28 Standard Series H Area Register Mapping Continued Register Read/Write Description Address 49000 Read/Write Run Cmd (0=stop, 1=fwd, 2=rev, 3=bipolar) 49001 Write Only Run Inhibit (1=stop, regardless of Control Source) 49002 Read/Write Control Source (0=keypad,1=terminal strip,2=network) 49003 Read/Write Command Mode (see NOTE 2) 49004 Read Only Control State (0=not ready, 1=ready, 2=enabled,...
- Page 29 Note 1: Terminal Strip Series 18H, 22H and 23H Controls Series 15H and 21H Controls Name Terminal Number Name Terminal Number Not Used Not Used Not Used Not Used Not Used Not Used Input 1 J1–8 Input 1 J4–8 Input 2 J1–9 Input 2 J4–9...
- Page 30 Note 2: Command Mode Table Mode Class Description None No mode selected. Output stage of control remains off or disabled (voltage and current removed from the motor), regardless of Run Cmd condition. Torque CMD S, V Closes the current loop with command input from selected the source selected in the COMMAND SELECT source...
- Page 31 Network Watchdog will function normally. If the Watchdog Polling Flag is set to 1, automatic polling will take place. This means that the Modbus Plus card will send NULL transactions to the Motor Drive every 20ms or so, as long as there is valid...
- Page 32 H Series – Fault Message Description Fault Code Fault Message Fault Description Line Regen Fault in Line REGEN converter unit - Series 21H Line REGEN Inverter control. Feedback Fault Loss of encoder feedback. Invalid Base ID Failed to read configuration from the Power Base ID value in software.
- Page 33 H Series – Fault Message Description Continued Fault Code Fault Message Fault Description µp Reset A software watchdog timer has reset the processor because a process has timed out. ROM Fault ROM checksum error. 1 Min Overload Peak output current exceeded the 1 minute rating value.
- Page 34 BALDOR ELECTRIC COMPANY P.O. Box 2400 Fort Smith, AR 72902–2400 (479) 646–4711 Fax (479) 648–5792 Baldor Electric Company Printed in USA MN1322 8/03 C&J500...