Table of Contents
Advertisement
Quick Links
Pool & Spa Heater
OPERATION & INSTALLATION MANUAL
240 VAC NATURAL GAS/LP GAS
MODELS
200HD (210 MJ/h)
300HD (300 MJ/h)
400HD (400 MJ/h)
FOR YOUR SAFETY –
by authorized personnel, qualified in pool/spa heater installation.
Improper installation and/or operation can create carbon monoxide
gas and flue gases which can cause serious injury, property damage,
or death. As an additional measure of safety, Pentair Water Pool and
Spa, Inc. strongly recommends installation of suitable Carbon Monoxide
detectors in the vicinity of this heater. Improper installation and/or
operation will void the warranty.
FOR YOUR SAFETY - READ BEFORE OPERATING
•
If you do not follow these instructions exactly, a fire or explosion may result, causing property
damage, personal injury or loss of life.
•
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or death. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
heater or other appliances.
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
For additional free copies of this manual; call 1800 664 266 – AUS.
Pentair Water AU/NZ – Head Office – 2 Redwood Drive, Notting Hill, VIC 3168 – AUS • +61 3 9574-4000 • 1800 664 266
1620 Hawkins Ave., Sanford, NC 27330, USA • (919) 566-8000 • (800) 831-7133
10951 W. Los Angeles Ave., Moorpark, CA 93021, USA • (805) 553-5000 • (800) 831-7133
Rev. B 2-26-10
MasterTemp
Natural Propane
460946
460949
460945
460948
460944
460947
This product must be installed and serviced
WHAT TO DO IF YOU SMELL GAS
Pentair Water Pool and Spa, Inc.
™
(Australia)
(Indoor & Outdoor use)
WARNING
1
1
1
Consumer
Retain For
Future
Reference
P/N 474131
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Pentair Pool Products MasterTemp 200HD
Summary of Contents for Pentair Pool Products MasterTemp 200HD
- Page 1 Pentair Water AU/NZ – Head Office – 2 Redwood Drive, Notting Hill, VIC 3168 – AUS • +61 3 9574-4000 • 1800 664 266 Pentair Water Pool and Spa, Inc. 1620 Hawkins Ave., Sanford, NC 27330, USA • (919) 566-8000 • (800) 831-7133 10951 W.
-
Page 2: Customer Service
Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others. -
Page 3: Table Of Contents
Table of Contents Section 1. Heater Identification Information ............... Section 2. Introduction ......................Important Notices ....................................Warranty Information .................................... Code Requirements ....................................Consumer Information and Safety Information ............................6 - 8 General Specifications ..................................Section 3. Installation ......................Heater Description ....................................Sequence of Operation .................................. -
Page 4: Section 1. Heater Identification Information
Section 1. Heater Identification Information Heater Identification Information To identify the heater, see rating plate on the inner front panel of the heater. There are two designators for each heater, one is the Model Number and the other is the Heater Identification Number (HIN). a. -
Page 5: Section 2. Introduction
If you need any more information, or if you have any questions regarding to this pool heater, please contact Pentair Water AU/NZ, AUS – at 1800 664 266 • +61 3 9574-4000 or Pentair Water Pool and Spa, Inc., USA – at (800) 831-7133 •... -
Page 6: Code Requirements
Section 2. Introduction CODE REQUIREMENTS Installation must be in accordance with all local codes and ordinances/or the latest edition of the National Fuel Gas Code, AS 5601 and the National Electrical Standards, or standards and/or local codes. The heater, when installed, must be electrically grounded and bonded in accordance with local codes. DANGER CARBON MONOXIDE GAS IS DEADLY –... -
Page 7: Safety Information
Section 2. Introduction SAFETY INFORMATION The MasterTemp pool heaters are designed and manufactured to provide many years of safe and reliable service when installed, operated and maintained according to the information in this manual. Throughout the manual, safety warnings and cautions are identified by the “... -
Page 8: General Specifications
Section 2. Introduction SAFETY INFORMATION, (cont’d.) WARNING — Risk of fire or explosion from flammable vapors. Do not store gasoline, cleaning fluids, varnishes, paints, or other volatile flammable liquids near heater. WARNING — Risk of explosion if unit is installed near propane gas storage. Propane (LP) gas is heavier than air. -
Page 9: Section 3. Installation
Section 3. Installation Installation Instructions THIS PRODUCT MUST BE INSTALLED AND SERVICED BY A PROFESSIONAL SERVICE TECHNICIAN, QUALIFIED IN POOL HEATER INSTALLATION. Pentair strongly recommends that all vents, pipes and exhaust systems be initially and periodically tested for proper operation. This testing can be accomplished by using a hand-held carbon monoxide meter and/or by consulting with a gas professional. -
Page 10: Specifications
Section 3. Installation SPECIFICATIONS These installation instructions are designed for use by qualified personnel only, trained especially for installation of this type of heating equipment and related components. Some states require installation and repair by licensed personnel. If this applies in your state, be sure your contractor bears the appropriate license. See Figure 2 for Outdoor Installations. -
Page 11: Plumbing Connections
Section 3. Installation PLUMBING CONNECTIONS The MasterTemp heater has the unique capability of direct schedule 40 PVC plumbing connections. A set of bulkhead fittings is included with the MasterTemp to insure conformity with Pentair’s recommended PVC plumbing procedure. Other plumbing connections can be used. See Figure 3 for plumbing connections. -
Page 12: Water Connections
Section 3. Installation WATER CONNECTIONS 3-Way Chlorinator Valve The heater requires proper water flow and pressure for its operation. See Figure 5 for the recommended installation. The filter pump discharges to the filter, the filter discharges to the Check Valve heater, and the heater discharges directly to the pool or spa. -
Page 13: Gas Connections
Section 3. Installation GAS CONNECTIONS GAS LINE INSTALLATIONS The gas supply must be installed in accordance with the Gas Installation Code, AS5601, as applicable and all applicable local codes. Before installing the gas line, be sure to check which gas the heater has been designed to burn. This is important because different types of gas require different gas pipe sizes. -
Page 14: Testing Gas Leaks And Gas Pressure
Section 3. Installation TESTING GAS LEAKS GAS PRESSURE Before operating the heater, the heater and its gas connections must be leak tested. Do NOT use an open flame to test for leaks. Test all gas connections for leaks with soapy water. The heater and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 3.5 kPa (1/2 psig). -
Page 15: Outdoor Installation
Section 3. Installation OUTDOOR INSTALLATION (Australia) For heaters located outdoors, using the built-in stackless venting system. DANGER CARBON MONOXIDE GAS IS DEADLY – Exhaust from this pool heater contains carbon monoxide, a dangerous, poisonous gas you cannot see or smell. Symptoms of carbon monoxide exposure or poisoning include dizziness, headache, nausea, weakness, sleepiness, muscular twitching, vomiting and inability to think clearly. -
Page 16: Heater Clearances
Section 3. Installation HEATER CLEARANCES – OUTDOOR IMPORTANT! • In an outdoor installation it is important to ensure water is diverted from overhanging eves with a proper gutter/drainage system. The heater must be set on a level foundation for proper drainage. •... -
Page 17: Corrosive Vapors And Possible Causes
Section 3. Installation Corrosive Vapors and Possible Causes . s l c i t , s t , s t n i l , s t , s t , s t Table 4. CONTROL PANEL INDEXING On an outdoor shelter installation, the exhaust discharges into a vent pipe. Top Panel Orient the heater so that the vent pipe does not interfere with adjustment of the Door... -
Page 18: Electrical Connections
Section 3. Installation ELECTRICAL CONNECTIONS Electrical Rating 50 Hz 240 Volts AC, single phase Enclose the line to the heater in an approved flexible conduit connected directly to the junction box on the inside of the access door panel. Line voltage field wiring should be 14 gauge, with a circuit capacity of 15 amps. CAUTION This heater is designed to operate at 240 VAC. -
Page 19: Fireman's Switch Connection/Remote Control Connections
Section 3. Installation CONNECTION OF FIREMAN’S SWITCH OR REMOTE CONTACT CAUTION If, while there is line voltage connected to the heater, you touch either line voltage terminal with any 24VAC wire that is connected to the control board (including the Fireman’s Switch jumper), you will immediately destroy the control board and void the warranty. -
Page 20: Mastertemp Wiring Diagram
Section 3. Installation MASTERTEMP WIRING DIAGRAM (3-WIRE SYSTEM) CONNECTION DIAGRAM AGS Switch Air Flow Switch Stack Flue Sensor Extra Switch 1 Y/BL Gas Valve Hi-Limit Switch Pressure Switch NA/LP Models Only Y/BL OPERATING CONTROL MEMBRANE PAD CONNECTION JMP3 External Control Interface Circuit Disabled, Heater Membrane Pad Enabled Spa Line Common Line... -
Page 21: Electrical Schematic Ladder Diagram
Section 3. Installation MASTERTEMP ELECTRICAL SCHEMATIC LADDER DIAGRAM LADDER DIAGRAM 120/240 IGNITER BLOWER 120/240 CLASS II TRANSFORMER 24 VAC OPERATING CONTROL 24 VAC 24 VAC FLOW LOGIC SWITCH WATER LIMIT PRESSURE SWITCH SWITCH COM NO SWITCH GAS VALVE STACK FLUE THERMISTOR SENSOR SENSOR... -
Page 22: Section 4. Operation
Section 4. Operation Operation Instructions BASIC SYSTEM OPERATION Start pump, make sure the pump is running and is primed, to close the water pressure switch and supply power to heater. Be sure the pool and/or spa is properly filled with water. Follow the Lighting/Operating instructions below. -
Page 23: Operating Instructions
Section 4. Operation OPERATING INSTRUCTIONS 1. STOP! Read the safety information on (page 22). 2. Set both pool and spa thermostats to the lowest settings. External Manual Shut-off Valve 3. Turn off all electric power to the appliance. 4. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. -
Page 24: Safety Controls
Section 4. Operation SAFETY CONTROLS Figure 20. AIR FLOW SWITCH (AFS) The air flow switch, (see Figure 20), is a safety device used to insure that the combustion air blower (fan) is operating and has been designed to monitor the vacuum (negative) pressure within the blower housing. - Page 25 Section 4. Operation SAFETY CONTROLS, (cont’d.) Diagnostic LED Flame Current 1 Flash - Lockout Check Point 2 Flashes - Air Flow Fault OPERATION OF IGNITION MODULE 4 Flashes - Erroneous Flame , (see Figure 23), The Ignition Module is microprocessor based and operates on 24VAC supplied by the transformer.
- Page 26 Section 4. Operation TEMPERATURE SETTING The heater comes factory set at 25.6° C (78° F). for the pool mode and 37.8° C (100° F). for the spa mode. Using the up and down arrows, you can set the pool/spa thermostats to a minimum temperature of 18.3° C (65° F.), or a maximum of 40°...
-
Page 27: Section 5. Troubleshooting
Section 5. Troubleshooting Troubleshooting Instruction Initial Troubleshooting Only qualified, trained service technicians with appropriate test equipment should service the heater. Remember that all parts of the system affect heater operation. Before starting this troubleshooting procedure, make sure that the pump is running correctly, that there are no blockages in the system, that the valves are correctly set and that the time clock is correctly set and is running. -
Page 28: Heater Will Not Fire Troubleshooting
Section 5. Troubleshooting Heater Will Not Fire - A Start Depress “POOL” or “SPA” ON Heater should fire on demand Is green “SPA” or button on Membrane Pad. for heat. “POOL” LED “on” Does “POOL” or “SPA” LED come on? Check that the 12-pin Check for line voltage to Restore power to heater. - Page 29 Section 5. Troubleshooting Heater Will Not Fire - B Start Increase POOL/SPA tempera- Is red “SERVICE Is red “SERVICE SYSTEM” ture setting on Membrane HEATER” LED “on” LED on? Pad above actual water tem- perature. Heater should fire on demand for heat. If not, Verify that pump is on, filter is and no other red LED’s light, not blocked, and the water...
- Page 30 Section 5. Troubleshooting Heater Will Not Fire - C Start Is “SERVICE HEATER” LED Go to “INITIAL “on”? TROUBLESHOOTING” Turn off power to heater for 5 seconds, Continue to observe heater and turn back on. for several minutes. Cycle Make sure tempera- heater on and off several ture setting is above times.
- Page 31 Section 5. Troubleshooting Heater Will Not Fire - D IMPORTANT! READ ME FIRST! IMPORTANT! READ ME FIRST!! If your heater is correctly connected to 240 Volts AC, the meter will read either 0 VAC or 240 VAC. If your ICM is good, your meter will read some voltage between 0 and Ignition Control Module (ICM) will convert the 240VAC to an intermittent pulse to the ignitor.
-
Page 32: Led Diagnostics
Section 5. Troubleshooting Diagnostic LED's: AGS, AFS, HLS, PS, THERMISTOR Verify that water flow rate is Service pump and filter to AGS or HLS "on" above minimum required for restore proper flow. After ser- heater. vicing, verify proper operation Replace High Limit of Pressure Switch (PS). - Page 33 Section 5. Troubleshooting Diagnostic LED's: SFS SFS "on" Check Heat Exchanger Coil for leaks, liming, soot, or low flow. Heater starts and runs OK, but temperature of exhaust climbs to 204˚–260˚C in Check Thermal 3-5 minutes. Regulator: Open at 48.9˚C? Replace Heater (HD ) Membrane Pad.
-
Page 34: Burner / Heat Exchanger Troubleshooting
Section 5. Troubleshooting Burner Troubleshooting SYMPTOM CAUSE REMEDY Loud, high-pitched whine Flame is too rich. Verify pressure tap between gas valve and blower inlet. See page 14 and verify that the gas regulator setting is 11 ± 5 Pa. Contact a qualified technician or service agency to replace the gas orifice. -
Page 35: Section 6. Maintenance
Section 6. Maintenance Maintenance Instructions CARE AND MAINTENANCE WARNING Risk of fire or explosion from flammable vapors. Do not store gasoline, cleaning fluids, varnishes, paints, or other volatile flammable liquids near heater or in the same room with heater. The following maintenance is recommended every six months and at the start of every swimming season: 1. -
Page 36: After Start-Up
Section 6. Maintenance AFTER START-UP CHECKING WATER FLOW WARNING Fire or flooding hazard. If the unit overheats and the burner fails to shut off, follow instructions under “To Turn Off Gas to the Appliance”, page 23, and call a qualified service technician to repair unit. After start-up, the outlet water pipe should feel slightly warmer than the inlet pipe. -
Page 37: Maintaining Pool Temperature
Section 6. Maintenance MAINTAINING POOL TEMPERATURE To maintain pool temperature, make sure that the heater switch and valving are reset to pool settings after using the spa. ENERGY SAVING TIPS 1. Keep the pool or spa covered when not in use. This will reduce heating costs, reduce water evaporation, conserve chemicals and reduce load on the filtering system. -
Page 38: Chemical Balance
Section 6. Maintenance CHEMICAL BALANCE, (cont’d.) It is wise to test pool water regularly. Never allow chlorine residual to drop below 0.6 ppm (parts per million). The minimum level for effective chlorine or bromine residual is 1.4 ppm. pH - The term pH refers to the acid/alkaline balance of water expressed on a numerical scale from 0 to 14. A test kit for measuring pH balance of your pool water is available from your local pool supply store;... -
Page 39: Replacement Parts
MASTERTEMP REPLACEMENT PARTS For complete Electrical System parts breakdown (Key Nos. 1 through 4), see Page 43. For complete Burner System parts breakdown (Key Nos. 5 through 7), see Page 41. For complete Water System parts breakdown (Key Nos. 8 through 9), see Page 42. - Page 40 MASTERTEMP REPLACEMENT PARTS For Heater mounting bolts and clamps, purchase separately Bolt Down Bracket Kit, Part No. 460738. Lead Anchor P/N 474131 Rev. B 2-26-10...
- Page 41 MASTERTEMP REPLACEMENT PARTS REPAIR PARTS – BURNER SYSTEM Model Part 200NA 300NA 400NA Qty. Description 200LP 300LP 400LP Gas Valve Assembly [Australia] 474133Z 474133Z 474133Z Gas Train Assembly [Australia] 474152Z 474152Z 474152Z Gas Orifice Gas Orifice O-Ring • Gas Orifice Kit – NG (Incl. Key Nos. 3 and 4)† 474136 474135 474134...
- Page 42 MASTERTEMP REPLACEMENT PARTS REPAIR PARTS – WATER SYSTEM Model Part 200NA 300NA 400NA Description Qty. 200LP 300LP 400LP Tube Sheet Coil Assembly Kit (NA, LP Series) (Includes Key No.3) 77707-0232 77707-0233 77707-0234 Tube Sheet Coil Assembly Kit (NA – HD Series) (Includes Key No.3) 77707-0242 77707-0243...
- Page 43 MASTERTEMP REPLACEMENT PARTS REPAIR PARTS – ELECTRICAL SYSTEM Model Part 200NA 300NA 400NA Description Qty. 200LP 300LP 400LP Heater Display Cover 42002-0035 42002-0035 42002-0035 Igniter Bracket 42001-0030S 42001-0030S 42001-0030S Igniter/Igniter Gasket Kit Incl. Key Nos. 3 and 4) 77707-0054 77707-0054 77707-0054 Igniter Gasket 42001-0066S...
-
Page 44: Save These Instructions
Pentair Water AU/NZ – Head Office 2 Redwood Drive, Notting Hill, VIC 3168 – AUS • +61 3 9574-4000 • 1800 664 266 Pentair Water Pool and Spa, Inc. 1620 Hawkins Ave., Sanford, NC 27330, USA • (919) 566-8000 • (800) 831-7133 10951 W.