50 cc starting function ..........................27 Direction indicator functioning principle (125 cc) ................... 28 Hazard warning lights with ignition on (125 cc) ..................29 TRAINING MANUAL: JET FORCE: Page : 3/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
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Gauge functioning (8s timer) ........................39 LOCATION OF COMPONENTS ......................40 50 cc ................................. 40 125 cc ............................... 41 SPECIAL TOOLING ..........................42 TRAINING MANUAL: JET FORCE: Page : 4/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Wheelbase 1314 mm 1369 mm Saddle height: 820 mm 845 mm Unladen weight 115 kg 149 kg TRAINING MANUAL: JET FORCE: Page : 5/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
50 CC ENGINES 50 CC ENGINES 50 cc 2-stroke TSDI liquid cooled engine 45 km/h version Sport version Unlimited version (registered) TRAINING MANUAL: JET FORCE: Page : 6/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
50 CC ENGINES Description HL1 engine marking Separate lubrication 1.2 l tank capacity Cooling 1.2 l capacity TRAINING MANUAL: JET FORCE: Page : 7/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
1. Metal grid 2. Steel tube 3. Honeycomb 4. Impregnation with precious metals (Platinum, palladium, rhodium, etc...) TRAINING MANUAL: JET FORCE: Page : 8/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
This system is used on the JET FORCE 50 scooter and requires NO ADJUSTMENT (Ditto Looxor and Elystar 50 cc). 1. Cylinder head 2. Petrol injector 3. Air injector 4. Spark plug TRAINING MANUAL: JET FORCE: Page : 9/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Pressurised air inlet Lubrication system Feed rail a / petrol injector b / air injector c/ petrol pressure regulator TRAINING MANUAL: JET FORCE: Page : 10/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
8. Oil tank 11. Immobiliser module 4. Coil and suppressor 9. Oil pump 12. Transponder 5. Resistive spark plug TRAINING MANUAL: JET FORCE: Page : 11/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Self-diagnostic principle Warning light on inst. cluster Injection Microprocessor INPUTS OUTPUTS Injection Fault Ignition memory System Dialogue with the tester TRAINING MANUAL: JET FORCE: Page : 12/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
125 CC ENGINES 125 CC ENGINES 125 cc 4-stroke EFI liquid cooled engine Naturally aspirated version Turbo version (compressor) TRAINING MANUAL: JET FORCE: Page : 13/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
1.25 l capacity Cooling 1.5 l capacity Cooling system functioning principle 1. Battery 2. Ignition switch 3. Fan 4. Heat switch TRAINING MANUAL: JET FORCE: Page : 14/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
The ECU electrical pulses generate a magnetic field in the magnet winding, the core is attracted, the injector plate raised off its seat and releases the pressurised fuel upline of the inlet valve TRAINING MANUAL: JET FORCE: Page : 15/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Diagnostic circuit 7. Resistive spark plug and suppressor 13. Injection diagnostic lamp 14. Transponder diagnostic lamp 15. Diagnostic plug TRAINING MANUAL: JET FORCE: Page : 16/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
FRAME FRAME Frame Steel wrap-round frame (DIRECT PERIMETRIC FRAME - DPF) TRAINING MANUAL: JET FORCE: Page : 17/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Front tyre 2 bar pressure Rear wheel 13-inch alloy Rear tyre 130/60 - 13 Rear tyre pressure 2,2 bar TRAINING MANUAL: JET FORCE: Page : 18/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Front tyre 2 bar pressure Rear wheel 13-inch alloy Rear tyre 140/60 - 13 Rear tyre pressure 2,2 bar TRAINING MANUAL: JET FORCE: Page : 19/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Reminder of functioning of the different braking systems Conventional hydraulic system SBC integral hydraulic braking system SBC2 integral hydraulic braking system TRAINING MANUAL: JET FORCE: Page : 20/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
2. Right-hand brake master cylinder (emergency brake) 3. Front brake caliper 4. Left-hand brake master cylinder (integral brake) 5. Rear brake caliper TRAINING MANUAL: JET FORCE: Page : 21/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
(mapping) Battery voltage Main relay Vehicle coding Starter relay (PIN code) Instrument cluster Diagnostic plug Diagnostic light TRAINING MANUAL: JET FORCE: Page : 22/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
BODY PANELS BODY PANELS TRAINING MANUAL: JET FORCE Page : 23/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
IMMOBILISER UNIT (17) (12) MUDGUARD STORAGE COMPARTMENT LEGSHIELD REAR PANEL MUDFLAP AND NUMBER (13) (11) PLATE PANEL TRIM PANELS (14) (18) TRAINING MANUAL: JET FORCE Page : 24/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
9. Dip beam Green 10. Sidelight Mauve 11. Lighting relay 12. Starter motor relay 13. Starter motor 14. Brake light switch TRAINING MANUAL: JET FORCE Page : 25/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
- The instrument cluster lighting - Power supply to the Dip/Full Beam control (4) and the headlight flasher for the 125 cc TRAINING MANUAL: JET FORCE Page : 26/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
- Terminal 2 on the lighting relay is earthed through the starter motor - The lighting circuit is powered TRAINING MANUAL: JET FORCE Page : 27/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
5. Hazard warning lights switch 6. Right direction indicator RG-NR Red-Black 7. Left direction indicator Green 8. Direction indicator unit Mauve TRAINING MANUAL: JET FORCE Page : 28/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
ELECTRICITY Hazard warning lights with ignition on (125 cc) TRAINING MANUAL: JET FORCE Page : 29/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
ELECTRICITY Hazard warning lights without ignition on (125 cc) TRAINING MANUAL: JET FORCE Page : 30/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
8. Machine speed sensor 9. Control unit 10. 25A fuse 11. 15A fuse 12. Brake light 13. Diagnostic plug TRAINING MANUAL: JET FORCE Page : 31/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
ELECTRICITY ABS/PBS ELYSTAR 125cc TRAINING MANUAL: JET FORCE Page : 32/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Important : If an ECU is changed without memorising the keys, do not turn on the ignition more than 16 times if the diagnostic jumper is disconnected as beyond this number, the ECU immobiliser function is erased. TRAINING MANUAL: JET FORCE Page : 33/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
Wrong key or immobiliser module from another machine Blank immobiliser module TRAINING MANUAL: JET FORCE Page : 34/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
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Programmed immobiliser module and key from another machine Blank ECU, with 16 memorised switch on without diagnostic plug loop TRAINING MANUAL: JET FORCE Page : 35/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
- Test of rev counter stepper motors (2) and engine temperature (4) giving one sweep of the needles and zero reset where necessary TRAINING MANUAL: JET FORCE Page : 36/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
-Press button and hold down -Turn on the ignition -Release the button -Press for <3s to select Km/Miles -Turn off ignition to confirm TRAINING MANUAL: JET FORCE Page : 37/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
- Proceed in the same way to set the minutes - Press the control button for more than 3 seconds to confirm the time TRAINING MANUAL: JET FORCE Page : 38/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
2 LEDs flash (75 ohms) 1 LED flashes (98 ohms) 8 LEDs flash (R> 87 ohms) means an empty tank TRAINING MANUAL: JET FORCE Page : 39/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
17. Horn 8. Ignition coil 18. Saddle lock 9. Immobiliser module 19. Starter / lighting relay 10. Fuel pump TRAINING MANUAL: JET FORCE Page : 40/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
9. Ignition coil 19. Horn 10. Immobiliser module 20. Saddle lock 11. Fuel pump 21. ABS/PBS module 22. Machine speed sensor TRAINING MANUAL: JET FORCE Page : 41/43 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
SPECIAL TOOLING SPECIAL TOOLING Tool N° Description Used with Tool N° Description Used with 756717 Engine mount 755990 Diagnostic tool Computer adapter update software 755878 125 cc 755806 755807 755806 Cartridge 755878 750539 Tie-wrap pliers Europe 755807 Cartridge Export 755878 755996 Pipe clamp 755878...
SPECIAL TOOLING Tool N° Description Used with 756607 Fork seal fitting tool 125 cc 756608 Fork seal fitting tool 50 cc 756668 Crank assembly lip seal tool 50 cc TRAINING MANUAL : Page : 43/43...